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Between 485 & 705 SQ/FT Mid-Century Moto Mecca Makeover

Workspaces between 485 and 705 squarefeet.
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Tyberius

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Nov 26, 2013
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312
Location
Wilmette, IL
...My original intention was to just bevel the top edges instead of using pulls but I realized that when I built the drawers I maximized the size by using stretchers on edge and that wouldn't give me enough room for that option. There's ways around it but they would have separated the drawer edges even farther and I'm trying to book match and show off the continuous vertical grain so I wanted to make the drawers edges very close....

You can still have a clean look with a magnetic push-to-open catch. It should work on the drawers too.
 

JasonJ

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Aug 4, 2006
Messages
424
Location
Las Vegas
Always enjoy seeing an update to this thread.


funny, thats what I thought as well but it does remind me that I am coming up on renewal time.
That's funny - the first thing I thought of was "Canon Professional Service? - just cause I'm using Instagram?" Then I got it. I'm slow.
 
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sakurama

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Oct 10, 2010
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Portland - the cool one.
You can still have a clean look with a magnetic push-to-open catch. It should work on the drawers too.

That might work but those sort of latches have always been counter-intuitive to my mildly dyslexic mind. I tend to get frustrated by them...

i-fcwz9BW.png


Gregor
 

mattfeet

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Joined
May 24, 2011
Messages
2
I just read all 61 pages in one sitting. Two cups of coffee and I am finally brought to the end. Absolutely fantastic build, Gregor.
 

TimRaleigh

Active member
Joined
Nov 27, 2013
Messages
27
It looks pretty good but I think I used too thick of a domino so my next joint I'll size down and see how it works.
Gregor

Ya, the 4mm are better, but I think you used too many Dominos. I think a biscuit joiner is better for this type of joint.
Also, use the Collins prep Ply router bit on one side. When you clamp the two panels together only the veneer sides touch the opposing face, compress slightly which closes up the line and when you clamp the joint disappears.
Tim
 
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sakurama

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Gregor,
what an amazing build.
You have a very good taste!

cheers from italy

Thank you. That means a lot coming from the country of my favorite motorcycles! Someday I'll ride through Italy but I've loved every visit there.

I just read all 61 pages in one sitting. Two cups of coffee and I am finally brought to the end. Absolutely fantastic build, Gregor.

Man, that's impressive. It scares me when I look back at far I've come. Would I do it again if I knew how much work this was going to be? Yeah, most likely, I'm stupid like that.

Ya, the 4mm are better, but I think you used too many Dominos. I think a biscuit joiner is better for this type of joint.
Also, use the Collins prep Ply router bit on one side. When you clamp the two panels together only the veneer sides touch the opposing face, compress slightly which closes up the line and when you clamp the joint disappears.
Tim

I think you're right on both counts. Okay, I'm going to research that bit. I finished the panel but not without drama so I would like to know more. I'm certainly on the backside of my love/hate relationship with pocket screws. It never ends well with 1/2" ply and thin veneer only adds to the drama.

Gregor
 

goldtooth

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Joined
Mar 7, 2014
Messages
13
Location
Portland
That's a good idea. I wanted to do a small garage party - you know, the one before I invite the entire GJ and the internet, but Jwoo nixed that idea. Just as well as I would have put my time into cleaning the garage instead of the kitchen. Smart girl.

I think in the spring, when I finally get around to the new garage door I'll do the big party. I want to make sure that everyone I know with a bike rides to the party. I would love to see about 30-50 bikes in the driveway.
Gregor

I would be in for that! Even willing to help out around the garage a bit :)

nate
 

Vertigo Cycles

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Jan 14, 2010
Messages
193
Location
Portland, OR
Hey! Happy Birthday!

We all had a great time last night, thanks for including us. It's very apparent how much work you've put into the house. The kitchen is looking especially good with the cabinets finished (at least they looked finished.) I'm a little shocked that no one demanded that you take us all into the shop but it means another trip out there some time.
 
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sakurama

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Oct 10, 2010
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Happy Birthday!

We all had a great time last night, thanks for including us.

Thanks Sean. It was nice to finally be able to be at a place where we could invite people over. I know the kids all had a great time and I sure did. Good food and good company - can't ask for more. The shop was a mess in the run up so that will wait until warmer weather when we can do a real blow out.

--------------------------------------------------------------

So in the lead up to our dinner I spent a few days trying to tie up the loose ends.

i-d6h7bmp-X2.jpg


i-RkBwVnq-X2.jpg


Yeah, that last one's not sharp. It's what happens when you hand the wife the pro camera without checking it. My bad.

i-R2LrhrR-X2.jpg


i-CdcbJQj-X2.jpg


i-QrctnCL-X2.jpg


And here's a trick that has worked for me. I've tried the nail in the caulk tube, the plastic wrap over the end and a few others and none have worked so well. Or at all. This I picked up from Family Handyman. Do nothing and let the caulk harden in the nozzle and then slice the nozzle with a knife and pry out the dried caulk then use electrical tape to reseal the nozzle. Next time cut the tape off and pry out the dried caulk and retape (all the way up to the end). It's worked so far for me.

i-3W34WT7-X2.jpg


The other one is to use magnets to hold things. I'm doing it everywhere. I've loved magnets since I was a kid and now with the super strong ones they're practical. I drilled a hole and glued in a pair of magnets to keep my step drill bits from falling out of the pocket hole jig. No more dropping them.

i-PddBtHF-XL.jpg


This bathroom is too small to really show but the trim is done and I added a quarter round around the ceiling just to see if I'd like it as a detail and I do.

i-RGGKvsT-X2.jpg


The cabinets were close as my jig for the euro hinges was off on one side (came loose or was dropped) and I didn't notice until I'd drilled the first set of doors. Fortunately the built in adjustment was sufficient to correct and the alignment ended up spot on.

i-c3ckggS-X2.jpg


Here's my biggest **** up. That end panel, the angled one that I had to cut three times because it was complicated. In a rush I realized I hadn't poly'd it right before I put up the walnut and so I poly'd it in place... And forgot to stain it. Doh! :sad:

In the end you almost can't tell as it catches light differently but I suppose I'll yank it out and cut another (with the grain the way I'd intended all along) and then stain it and reinstall it. It will be a pain in the *** but I have to do it or it will forever taunt me.

Next up drawers!

Gregor
 

E12-535iTurbo

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Feb 27, 2014
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492
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The Netherlands

I really like the contents of this picture. It looks casual but if you check the background there is a lot of nice equipment there. You've been making some nice progress in the garage as well. Even though you're saying you are mainly focussed on the house. I'm wondering what plans you have when the house is more or less done and you can turn your full attention to the garage.
 
Joined
Sep 27, 2013
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Location
Amherst, NH
Awesome job Gregor! Love these last updates. In the pic of you staining, you can see your clamp holder setup in the background... hows that set up?? Looking to build something like that for myself but not really sure where do start without it looking ****** haha.
 
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sakurama

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Portland - the cool one.
Awesome job Gregor! Love these last updates. In the pic of you staining, you can see your clamp holder setup in the background... hows that set up?? Looking to build something like that for myself but not really sure where do start without it looking ****** haha.

i-N9zhpX7-XL.jpg


Drilled holes in a strip of ply, then set a depth limit on the Kapex to just hit them and then drilled and screwed to a second piece of ply that was into the studs. About as simple as I could make it but it works well. The new clamps are wider than the old but my spacing was barely enough for them.

Gregor

PS Thanks Jay!
 
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sakurama

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I'm wondering what plans you have when the house is more or less done and you can turn your full attention to the garage.

My ideal workshop was Kenny Robert's British MotoGP shop but for the life of me I can't find a photo of it anymore. The nearest I can find is a shot of HRC's workshop:

9716d1171910543-some-hrc-plant-pics-off-motogp-engine-1.jpg


My goal with the shop is to follow the lead of LilScorpion and make/find a place for everything so that the shop is neat. I'm a hot mess without a system of organization and I'm very much a creature of my grandfather's mantra, "a place for everything and everything in it's place".

So, long terms plans are to have my welding table blanchard ground and make a new base with wheels. To build a long bench on the wall with the window. To make a new garage door in the hanger style and to find "a place for everything" even though new tools (and motorcycles) are constantly finding their way into the shop.

This winter I'd like to build a swingarm for the Guzzi but that will require the digging out the welding table from all the junk piled on top. Without a place for everything, everything ends up all over the place.

Maybe a longer term goal is the one Ben and I jokingly discuss which is to extend the garage underground another 20-30' or perhaps up as well.

Gregor
 
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shirk

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Joined
Sep 2, 2011
Messages
90
Location
North Vancouver, BC
My ideal workshop was Kenny Robert's British MotoGP shop but for the life of me I can't find a photo of it anymore. The nearest I can find is a shot of HRC's workshop:

9716d1171910543-some-hrc-plant-pics-off-motogp-engine-1.jpg


My goal with the shop is to follow the lead of LilScorpion and make/find a place for everything so that the shop is neat. I'm a hot mess without a system of organization and I'm very much a creature of my grandfather's mantra, "a place for everything and everything in it's place".

So, long terms plans are to have my welding table blanchard ground and make a new base with wheels. To build a long bench on the wall with the window. To make a new garage door in the hanger style and to find "a place for everything" even though new tools (and motorcycles) are constantly finding their way into the shop.

This winter I'd like to build a swingarm for the Guzzi but that will require the digging out the welding table from all the junk piled on top. Without a place for everything, everything ends up all over the place.

Maybe a longer term goal is the one Ben and I jokingly discuss which is to extend the garage underground another 20-30' or perhaps up as well.

Gregor

Flash back. I worked on the production line at HCM (Honda Canada Manufacturing) as a student in university and again as a Mass Production buyer for several years. Any time I see the white uniforms it brings back memories.

You are 100% correct on the everything has it place. On the production line every tool had a proper home. Either on a shadow board or if in a drawer with a foam cutout. Every shelf and bin labelled for it's bolt/clip/nut/whatever.

Plan to also get my garage to that level, well minus the beige paint. I can do without the beige paint that was used everywhere in the plant.

Oh and you're thread is an inspiration. Thanks again for sharing.
 

jon72vega

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Apr 17, 2013
Messages
3,461
Location
Niles Michigan
Excellent craftsmanship!
I read this entire thread over two days, and it left me wanting more when I got caught up to date.
Kind of like a good book you can't put down until you are finished reading it!

Jon
 

Jimbo..

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Jan 21, 2013
Messages
90
Location
Northern California
Everything, including your "**** up" looks pretty great to me. When you do get around to replacing that piece, make sure you hang on to it so you can use it as a template. Then you'll only have to cut it three more times to make it fit
 
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rswitzer30

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Oct 4, 2013
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1
Long time lurker and I believe this is my first post....

Gregor I read this thread from beginning to end and I am floored, jealous and inspired! You rock brother! I am guessing Im about 10 years younger than you and am just getting to the point in my life where I am adding woodworking, home repair and metal working/ fabrication to my list of " I know how to do that". My father in law suggested I pick my poison and stick with it and your thread proves to me that learning all these skills will be worth the investment of my time and money. Thank you for sharing your journey with the world.

I look foward to following you as you continue your adventure.

Well done sir!

Rob
 
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sakurama

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Oct 10, 2010
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Portland - the cool one.
Garage work is slowed at the moment but if you're looking for a fun diversion of the mechanical sort we've started the build on the Rev'It! AWD KTM Super Enduro. The "official" blog is here on Rev'It!'s site. And then I'm going to be doing a "behind the scene's" build on the bike on ADV.

i-Sg99cvn-XL.jpg


i-X85C8St-XL.jpg


Check out the links and join in the fun! It's going to start to move pretty quickly in the next week or so.

Gregor
 

Hostyle

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May 8, 2014
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272
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Geldrop (NL)
Great, I was wondering when the next update would be.

I was just wondering if you've ever been to Rev'It Europe in Oss, NL?
 

guznick

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Jan 10, 2010
Messages
1
All very swanky (that IS a compliment by the way).

Re the walnut edge banding. I have a cabinet maker friend. He was given a lorry load of ash thinnings - that's plantation grown ash trees, thinned to encourage taller and straighter growth, all sawn and planed to one section size but random lengths.

He spent about a year making all sorts of things from this stuff, furniture, decorative and functional, all sorts.

Maybe you could laminate some up some of your walnut to use as say picture frames. The glue lines could be a resonance of all the birchply you have used.
I did a similar thing for my German Bauhaus posters and it does look good if you are into the modernist vibe.
 
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sakurama

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I was just wondering if you've ever been to Rev'It Europe in Oss, NL?

Not yet. I'd like to go for the Assen GP.

All very swanky (that IS a compliment by the way).

I did a similar thing for my German Bauhaus posters and it does look good if you are into the modernist vibe.

Thanks. I AM into the modernist thing. I'll try it.

Gregor
 

OSULemon

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Apr 12, 2013
Messages
237
Sure. It's two cables on two pullies for either side of the table. The brackets are centered in the balance point for the table.

Those two cables are cut to length so that they end at the same point (one is longer) and they go off to the side. Mostly to get enough room so that there's sufficient cable after the two join into one cable. The two join the single cable which runs in a single pulley.

This pulley redirects the run to the hoist which I mounted over the bike bay so that it could be used to lift a bike.

i-3NFh8S3-X2.jpg


I used another pulley below the hoist so as to redirect the cable from the horizontal to the vertical so the hoist can be just screwed into the ceiling. I angled the hoist so that the four long cabinet screws could each be in a different 2x3 to spread the load.


You can see the cables holding the table in this shot. I fastened it to the side so I could lift it as high as possible since my ceiling is only 8' tall and space is at a premium. The other thing you can see is that I ran an extension vacuum tube along the ceiling that is paired with an extension cord from the vacuum's powered switch. This way when I lower the table and use a tool the vacuum and power cord are hanging from above and not tangled on the floor. I had done this a while ago and it worked well so I redid it in a more organized way. The other benefit is that the vacuum is now central to the garage and I can vacuum up the floors pretty easily.

Gregor

It's late and I'm trying to make sense of this picture...

Are you able to secure the table and use the winch separately? Looked like you have an extra pulley that's not being used for anything; I'm trying to figure out what it's for.

I imagine it's not a big concern, especially if you don't need to use the winch that often. But -

I envisioned a separate cable, attached to the winch cable, that joined just outside of your vertical -> horizontal pulley (when the table is stored). Then, a strong carabiner bolted within reach that could take over the duty of holding it up.

Apologies if you already had a solution for that, I didn't see it in the pictures. Judging from the rest of the thread, it's probably brilliantly simplistic and I missed it :thumbup:
 

Cseger1

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Joined
Jun 1, 2013
Messages
22
Location
Texas, near Houston
i-wBPpq5J-X2.jpg



I spent a decade hanging extremely large sound systems up in the air above people's heads. Since I can see very little of the rigging in the pic, I'm not accusing you of doing something unsafe, but the presence of those wire ropes resting horizontally to the floor sends the alarm bells into overdrive for me. Here's a really good explanation of what types of load multipliers come into play the more horizontal your lift cable becomes.

http://www.ropebook.com/information/vector-forces

The sheave on the ceiling looks like it is keeping you out of "problem one eighty" but like I said,I can't really see the whole rig so I thought I'd post the link. Even if your hang isn't risky,it's probably food info for everyone on this site to be familiar with.

If it's not asking too much,I'd love to see a shot of it halfway to trim height.
 

Cseger1

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22
Location
Texas, near Houston
Ok, I looked at the picture just above my first post and see that the hoist cable runs through a sheave below the hoist and then horizontally to another sheave that is directly above the table. I would calculate what the angle of the hoist itself to the table in the full lifted position is. It looks like it's really close to 180 though. Now, factoring the the extra capacity that the two sheaves bought you, how much force do you think is on the whole contraption?

vector-chart.jpg
 

Denwood

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Sep 22, 2014
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Thunder Bay, Ontario, Canada
Gregor, thanks for sucking about 3 hours from my life. Ha. As a guy designing/manufacturing equipment for guys like you (well, more on the film side actually) your collection of skills, and voracious appetite for learning new ones is inspiring. The bikes are gorgeous, your commercial stills even better..and I wish I had never read this thread...particularly after working until 1:30 on my own shop rebuild.

So my question... which came first, the chicken or the egg? Were you a photog first and picked up the machining skills later, or vice versa. I'd love to hear your story.
 

ruffryder

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Sep 13, 2012
Messages
123
That's very cool. I think that my angle would put me at 71% but maybe I can redo it to make it better. It's been good so far.

Gregor

Gregor,

That drawing about the angle is not what you have, since you have pullies on top, redirecting the force of pull from the table. The pullies redirect the vertical force of holding the table to a horizontal force. The horizontal force on the cables is the same as the vertical force.

Now the force on the pully itself is something else, and would be similar to the 90 degree vector force "ok" angle in the link he attached, though with a resultant force 45 degrees to the angle of the base plant.

This made sense in my head, but not sure if it came out clearly enough. End result is that your table is light, and the use of pullies limits the amount of force required to get the table in the air.

Later,
 

Cseger1

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Messages
22
Location
Texas, near Houston
Gregor,

That drawing about the angle is not what you have, since you have pullies on top, redirecting the force of pull from the table. The pullies redirect the vertical force of holding the table to a horizontal force. The horizontal force on the cables is the same as the vertical force.

Now the force on the pully itself is something else, and would be similar to the 90 degree vector force "ok" angle in the link he attached, though with a resultant force 45 degrees to the angle of the base plant.

This made sense in my head, but not sure if it came out clearly enough. End result is that your table is light, and the use of pullies limits the amount of force required to get the table in the air.

Later,

Agreed, that's what I meant by "Now, factoring the the extra capacity that the two sheaves bought you," that those two pulleys are definitely giving you some anchoring power.

What I was unsure of, but I think you've clarified, was if those extra angles negated what would otherwise be a 540% increase in load. Turning the cable twice like that is something I've never done while suspending a load.
 
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sakurama

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Portland - the cool one.
Gregor, thanks for sucking about 3 hours from my life. Ha. As a guy designing/manufacturing equipment for guys like you (well, more on the film side actually) your collection of skills, and voracious appetite for learning new ones is inspiring. The bikes are gorgeous, your commercial stills even better..and I wish I had never read this thread...particularly after working until 1:30 on my own shop rebuild.

So my question... which came first, the chicken or the egg? Were you a photog first and picked up the machining skills later, or vice versa. I'd love to hear your story.

The chicken. For sure.

I was always interested in photography from about the time I was 8 years old and because I was very lucky to have the full support of my family I was never told I should do something practical or sensible. My grandfather owned a pharmacy and gave me a roll of film every Sunday after church. The church part didn't stick but the film made a lasting impression. My father let me use his Minolta SR-7 and a family friend introduced me to the darkroom.

So, all through high school and then into college I took photos and got paid for it. I was also lucky to have two very influential photography teachers that told me I probably wouldn't succeed (too competitive they said) and to them I'm indebted as it became my solitary goal to prove them wrong. Ha!

All the fascination with machines happened after I got my first motorcycle and the friends that came with it. Being surrounded by people (far) more talented than me stoked my desire to learn but more than anything it was seeing these guys build, machine, fabricate and create with no instructions or no manuals - only their common sense and skill, it blew me away. I knew that I wanted to learn everything I could until I could build my own bike. I'm now pretty close but there's always more to learn for which I'm grateful.

Gregor
 

Denwood

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Sep 22, 2014
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4,186
Location
Thunder Bay, Ontario, Canada
Great story. My first camera was a Minolta X7-A, which I still have :). I used some old Rokkor lenses from that kit during my first experiments with shallow DOF adapters for HD video cameras...which led to Cinevate. I left a cushy (read boring) systems analyst gig with the Feds to do my own thing. I get it. Your garage/house shots have me reaching for my old 5D mkII instead of the rather convenient iOS device to at least fake a few artistic shots Gregor.

Threads like this keep me off the couch and motivated to be productive.
 
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