I'll tell you how not to do the valve.
I figured a three way valve under the pressure regulator that would shut off the incoming air and relieve the pressure in the tank at the same time would be the ticket.
Three way valves are around $25, and regular Pnumatic ball valves are only $3 at HF.
I got the brainy idea to modify one by drilling a hole through the housing and ball, take apart to deburr, then put back together with the ball rotated 180° So the hole in the ball would be opposite of the hole in the housing while the air was pressurizing the tank.
It looked good on paper, but when I went to put it back together after the deburr I realised that the sides of the ball are not sealed while in the housing so air would escape from the side of the valve while filling with the side hole in the ball was opposite of the bal, in the housing.
DARN, back to the drawing board. Now I'm wondering if I could inject the housing with some sort of nylon to seal the ball all the way around, then clear the nylon out of the holes in the ball with a drill while it is still assembled.
At least I had fun tinkering and had a $3 lesson that reminded me how a ball valve sealed internally .
I took photos of the process (below) when I still thought it was a slick idea. If I can inject sealer in the valve it may still be. Any ideas on what to inject it with?
Chris
Here is the valve.
Getting ready to center drill. (The pedal is for my dental drill. $11 on e-bay, I put a bit of paper towel I the air onlet before screwing the valve in so swarth would not get into the foot calve switch)
Drill
Chanfer
Deburr