Re: Am I being too picky? Yes, but . . . (Wilton Vise)
Greetings All,
It has been nearly four weeks since I first contacted TGJ regarding the misaligned jaws on my newly purchased Wilton 1745 Tradesman Vise. Sorry I took so long to get back. I've been distracted with reorganizing my garage/workshop, the construction of a new workbench and my actual paying job; bad habit that last part. So allow me to update you with the successful resolution of my mini saga.
MONDAY: After presenting my issues to the TGJ over the weekend and receiving much constructive feedback, I was emboldened and telephoned Wilton first thing Monday morning and asked if I could deal with them directly and secure an "inspected" vise replacement. The Wilton representative was attentive, receptive, sympathetic, and said "yeah, we do see some vises come back with problems, maybe one in a million." Unfortunately, he continued, Wilton doesn't have the manpower to do a pre-shipment inspection and, in any case, I needed to return the vise through my purchasing network: aka, Amazon.com. He readily provided a telephone number to Amazon.com and thanked me for my patronage. OK, no problem.
So I immediately called Amazon, got bounced around a couple of times, and eventually ended-up talking to a merchandise returns representative, Elizabeth D., who was even more apologetic than the Wilton guy and quickly consulted with her supervisor who authorized the return and replacement of the "defective" 1745 Wilton Vise: noted reason, misaligned jaws. A prepaid UPS shipping label was emailed to my mailbox before we were even off the telephone. Elizabeth added that the replacement vise would be shipped via an expedited 2-day delivery service and I should expect it by Wednesday. Now that's service!
TUESDAY: The very next day, the replacement vise arrives by UPS at my place of work, before noon! Same Wilton box, same small cardboard tear-out from the vise being jostled around in shipment, and the correct model number. I'm on a roll and feeling lucky. But, I hesitate to open it over the next few days, sensing that my good fortune might be short lived.
THURSDAY: I drop-off the first vise at the UPS store and bid it farewell and good luck. It was a short good-bye, paid for by Amazon, what could be easier?
FRIDAY: I open the second vise box, pull the blue beast out, position it on the edge on my partially constructed new work bench, and what do I find . . . hmmm, the alignment looks ok (though not perfect) on the vertical y-axis, but slightly misaligned leftward on the horizontal x-axis. Not as much as the #1 vise mind you, (which was off by 1/32"-1/16", both vertically and horizontally) perhaps only 1/32", enough to see, but not quite enough to call it flawed. I stare and I ponder, I walk away, I come back. I try hard to convince myself that this tiny, miniscule, barely noticeable misalignment merely adds character, it is shifted left, it is left-handed if you will . . . just like me, yeah that's it. I'll sleep on it.
SATURDAY: I approach the vise, stare at it, yep, definitely a left-handed preference. Maybe if I spin the handle and run the spindle in and out a few times to open and close the jaw, perhaps it might heal itself, and settle into its precision machined key-grove; which incidentally is touted by Wilton as being within 0.003" inch of some tolerance standard; or about 1/333" of dead-on accurate, so they say.
But what's this? The jaws don't seem to close all the way. I'm sure vise
#1 closed completely. It appears that the serrated jaw inserts contact hard at the far left-right edges, but not in the middle 80% of the jaw blocks. Not good. Is this uneven contact/bite the metal-working version of wood-working vises which are tilted or toed-in at the top in order to grip boards more securely? . . . I’m doubtful.
So I work the spindle some more, and discover one more problem, the deal-breaker. There is so much slop in the spindle assembly that I can turn/spin the handle a full 1/4 turn (90 degrees) before the jaw moves, at all, in or out. Reminds me of a 1959 Ford pickup I once drove, which required constant "sawing of the steering wheel" just to drive straight down the road. The slop appears to be in the movable jaw joint, versus the threaded spindle and internal nut. I can easily grab the jaw and "chunk it" in and out, I don't know, maybe 1/16 to 1/8 of an inch. This was also absent in the #1 vise. Ugh . . .
SUNDAY: I find myself at the local big box store (HD) buying more lumber for the new work bench, a few more 'can't live without them' wood clamps, and low and behold, I find myself standing in front of several Wilton boxes labeled vises. I cannot restrain myself as I plopped to the floor and opened three boxes of mechanic's vises, ranging from 3 1/2" to 6" and $22 to $90, each slathered in packing grease and plastic wrap. Upon very close inspection, all but the smallest unit closed perfectly, aligned left to right and top to bottom. Aside from the smallest and least expensive vise, which closed with a vertical overbite, there were no "left-handers" in this bunch. Maybe I need to buy a mechanic's vise and pocket the $200 difference.
MONDAY: I give this one more shot and go to my local family-owned hardware store, which has both high prices and a 1745 Tradesman Vise on display. God help me, the demo vise opens and closes like a well machined 2-ton vault, solid with absolutely no jaw head slop, and the jaw faces are aligned . . . and they had two others in stock, at the pretty-penny price of $302.99; versus the $264.99 I paid. I walk away knowing that I will be testing Amazon's commitment to Customer Satisfaction tomorrow morning.
TUESDAY: I give Amazon a call, tell them my sorrowful tale, and ask for another prepaid shipping label, and a full refund, please. The young man, Eric (?), falls over himself with apologies, while I wax-on about my appreciation for their efforts and our anticipated future business, and as our commensurations wind-down, the #2 vise is authorized for a prepaid return trip ($29 one-way from Washington State to Kentucky), and a full purchase-price credit back to my visa card. You know, if this little adventure hadn't entailed disappointment, disillusionment, and lost time, I would have enjoyed the camaraderie more.
WEDNESDAY: With cautious hope in my heart, I give the tool manager at the local family-owned hardware store a call, telling him about my struggles and dogged pursuit to buy a pristine 1745 Wilton vise. I know he has a demo and two others in boxes, but could he soften the price a bit? While I'm saying "listen, I don't expect you to be able to match the $264.99 price of a mega-sized, internet store such as Amazon, but . . ." at this point, he interrupts me and says "on this item, at this time, I can meet their price." Well, alright then. I say that I'll come down this afternoon, but I asked for his further indulgence in allowing me to inspect all three of his available 1745 vises and, if I find one without a flaw, I will immediately buy it. He gamely and graciously agreed.
Well, I must have looked like an official Wilton inspector (or a complete OCD loon) that afternoon at the hardware store as I stood at a side counter, wearing my blue nitrite gloves, carefully opening two shipping boxes (I've had practice), lining up the three vises, meticulously examining the jaw face alignments, yanking on the jaw fronts to check slop, and precisely determining the "slack-swing" in the spindle assemblies. While I had mentally prepared for this "inspection" with my list of issues, I found that it was surprisingly difficult because each vise was perfectly acceptable. There were no left-handers, no vertical over-biters, no counter-clockwise tilts, no front jaw slack in the spindle assemblies, or significant play in the spindle screws; on the last point, I found these vises had less than 1/4 of the 90 degrees of free-play of the last rejected vise - or less than 22.5 degrees. So with silent reverence and a delayed victory, I picked-out My Vise, truly the best of the best, a vise which will (no doubt) out-live me and hopefully provide exceptional service to future unknown owners. Almost makes me wish I had an heir!
So it is finally over and, again, I thank everyone for helping me with this unexpectedly challenging purchase. I find that I have learned or relearned a few lessons from the experience:
(1) Amazon.com is a very good company to do business with and it has created a repeat customer in me;
(2) Wilton probably manufactures a few more than "one in a million" problem vises, and may sell these "seconds" to third party vendors;
(3) Local hardware stores can be flexible on their stated prices;
(4) Internet forums (like TGJ) are an invaluable resource;
(5) OCD is a relentless task-master, and is not for those who have limited time, energy, or commitment. Yeah, I guess we already knew that.
So, the next tools on my buy-list are a 6"-8" grinder, a cordless 10.8 volt lithium-ion Makita Drill/Impact combo (I stripped a gear in my faithful 12v DeWalt making the workbench, dang), and a mid-sized drill-press (probably a Grizzly). But you know, maybe I should ease into this slowly with some fool-proof purchases like nuts and bolts, washers, wood screws, felt pads. Yeah, that sounds good. I mean really, what could go wrong?
good luck with your purchases
jp98226