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Modifications to the HF 4 and 5 drawer service carts - what changes have you made?

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JBJennings

New member
Joined
Mar 9, 2015
Messages
1
Any ideas on how to open the drawers with the lid closed and still be able to re-lock them?

Thanks in advance for the replies.
 

skulldrinker

Well-known member
Joined
Dec 25, 2011
Messages
1,171
Location
Bolingbrook, IL
Looks like you took two "donor" drawers and butted them up on top so they were out of the way of the lid raising. That's exactly what this cart was missing. :rocker:
 

liquidmx

Member
Joined
Oct 11, 2011
Messages
12
Has anyone repurposed one these carts into a welding cart? I have searched here, google, pinterest, etc. I am most curious if someone has built/integrated a c02 tank(s) holder and if the cart has the strength to retain that weight off the side.
 

Tripp2012

Well-known member
Joined
Mar 22, 2013
Messages
162
Location
NC
Has anyone repurposed one these carts into a welding cart? I have searched here, google, pinterest, etc. I am most curious if someone has built/integrated a c02 tank(s) holder and if the cart has the strength to retain that weight off the side.

Yes there is a thread floating around on here with the 4 drawer as a welding cart.
 

SalahHH83

Well-known member
Joined
Feb 25, 2015
Messages
71
Just picked up this little guy from a local seller on craigslist for 50 bucks. Super nice guy and looks to have taken good care of it. It has 4 wheel swivels. I originally wanted a red cart but for space reasons, I need the cart to be under 36" in height to tuck away under my work bench. The red cart is a tad taller than the black cart. I am going to have to cut off about 3" from the legs of this cart to make it work but it should fit nicely. I'm going to rivet some magnetic strips to the lid as others have done. Eventually I'd like to get a red cart as well when I have more space.

I'll be removing some of the stickers but I'm a Gamecock fan so the middle sticker can stay! :rocker:

My question is should I leave it black or repaint it? If so, what color? :evil:

Cart.jpg
 
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Jon89_700

Member
Joined
Oct 19, 2014
Messages
10
Location
Tennessee
After following this for awhile I decided to make a modification myself I just finished up this side shelf last night. The shelf itself weighs about 50 pounds so I put a career under it just in case. It's about 16 inches wide and 16 in deep and 30 in high. I made it out of 1/2 angle iron and 18 GA sheet metal
 

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SalahHH83

Well-known member
Joined
Feb 25, 2015
Messages
71
So my first mod was going to be to cut the legs to lower the cart. I had debated that or replacing the casters - I was leaning towards cutting bc it's cheaper than 30 bucks for new lower casters but hated the idea of chopping up a nice little cart. As I was removing the screws for the legs I noticed the holes are square which made me even less interested in cutting the legs. As I stood there scratching my head I noticed an extra furniture dolly hanging on the wall in my garage. I grabbed it, looked at its low sitting casters and figured this could be perfect. After some quick measurements it looked like it would work perfectly.

cart 1.jpg

Took them off and disassembled them, greased them up and they felt amazing. Their mounting plate was larger with wider set holes which I actually see as a plus. I drilled new holes for the mounting plates and rolled the cart up to the bench. The cart squeezes in JUST perfectly underneath the work bench and helps save me a lot of room.

cart 2.jpg

I loaded the cart up with some of my more often used tools and this is what I have now. Before loading it I greased all the bearing slides with superlube. UNBELIEVABLE how smoothly they slide with the grease in there. Could not be happier and in the whole thing for 50 bucks and a little bit of my time

cart 3.jpg
cart 4.jpg
cart 5.jpg
 

B.Ellis

Member
Joined
Mar 21, 2015
Messages
8
Location
Pineville, LA
Added folding shelf on one side, pegboard on the other. Thanks for all the great suggestions!
 

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B.Ellis

Member
Joined
Mar 21, 2015
Messages
8
Location
Pineville, LA
dig the peg board man. :thumbup:what do the undersides of the shelf look like? looks to be a bit long of a shelf for the supports...:dunno:


I used 12" folding brackets; heavy duty. Screwed straight into 1" thick craftsman 26" tool cart top. Sturdy and level with no sag at all. It's atached to a plywood panel braced between the cart posts so that folded it is flush with the cart. I could attach the bracket a few inches higher to hide the board when lower but right now I'm good with the rugged look of the board showing a bit.

I'm using the side table as a workplace for fixing small electronics (iPad, etc) in a small space.

B.Ellis
 

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Tucker99

Well-known member
Joined
Feb 19, 2013
Messages
184
Location
Elkton, Maryland
Just a trivial FYI. I was watching Counting Cars last night and noticed a Harbor Freight 5-drawer tool cart in the back. Looked like it was de-badged but had the unmistakable 5th drawer on the right. Yea, the shop also had a bunch of the Easter Egg colored Snap-On boxes all over the place.
 

Tucker99

Well-known member
Joined
Feb 19, 2013
Messages
184
Location
Elkton, Maryland
Anyone found a good use for the useless screw driver holder slots. Yea, 1-side of mine has all my extensions but the other side has nothing. Just throwing flash light, tape and misc junk in there.
 
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kool_BOY8323

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Joined
Feb 23, 2013
Messages
280
Location
arizona
Anyone found a good use for the useless screw driver holder slots. Yea, 1-side of mine has all my extensions but the other side has nothing. Just throwing flash light, tape and misc junk in there.

i stuck my prybars down one side and my screwdrivers down the other...

i've noticed the carts on counting cars too..:lol_hitti
 

PelicanPines

ALLIANCE MEMBER
Joined
Apr 30, 2014
Messages
38,112
Location
New Jersey, USA, Earth, My own reality
Anyone found a good use for the useless screw driver holder slots. Yea, 1-side of mine has all my extensions but the other side has nothing. Just throwing flash light, tape and misc junk in there.

As it happens... after I put grommets in the screw driver "holes"... one side got the flats, the other side got the Phillips. It's very handy having them right there.

I also have a set of wera, laser etched tip screwdrivers that came with a plastic wall mount rack that I plan on attaching to the back of the cart.
 

Tucker99

Well-known member
Joined
Feb 19, 2013
Messages
184
Location
Elkton, Maryland
Yea, I put grommets in the holes and the screwdrivers still flop all over the place. Looking at using some type of sleeve to keep them in place.
 

owenst7

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Joined
Oct 19, 2011
Messages
632
Location
Anchorage/Reno
Anyone found a good use for the useless screw driver holder slots. Yea, 1-side of mine has all my extensions but the other side has nothing. Just throwing flash light, tape and misc junk in there.

Mine hold screwdrivers.

I have a selection of flat heads along the left side and the right side contains phillips in the front and torx in the back. I keep my junky drivers in there that mainly get used as prying tools since the cart is what I take out to the driveway with me to work. Don't want to be tempted to use a good flat head as a prying tool.
 

bcradio

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Joined
Jan 30, 2012
Messages
6,017
Location
New Mexico
Anyone found a good use for the useless screw driver holder slots. Yea, 1-side of mine has all my extensions but the other side has nothing. Just throwing flash light, tape and misc junk in there.

I have no clue what screwdriver holder slots would be used for.
 

PelicanPines

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Joined
Apr 30, 2014
Messages
38,112
Location
New Jersey, USA, Earth, My own reality
Yea, I put grommets in the holes and the screwdrivers still flop all over the place. Looking at using some type of sleeve to keep them in place.

Great idea to put a pipe for each hole or a second layer of holes to prevent the unwanted flopping you speak of. So many possibilities.

I sealed off the sides of my cart to make it look more "finished". But I'm sure you can figure out how to put pipes under each hole..... or...... a block of soft foam a few inches thick mounted under the holes that can be easily stabbed.
 

Bobcat753

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Joined
Feb 24, 2014
Messages
1,487
Location
New Hampshire
Finally brought my cart home from work. I bought it there and the original owner really put some work into it! This cart has plastidip, bedliner drawer pulls, heavy duty swivel and ridgid casters, and some cool badges. I put most of the stickers on it besides the Fisher one. I paid $90 for it and love it!:rocker:
Also I will be putting the HF side shelf on soon.
 

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MagnumForce

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Jun 3, 2014
Messages
1,392
Location
Ohio
Anyone found a good use for the useless screw driver holder slots. Yea, 1-side of mine has all my extensions but the other side has nothing. Just throwing flash light, tape and misc junk in there.
Air gun, pry bars, pistol grip needle nose pliers
 

OSULemon

Well-known member
Joined
Apr 12, 2013
Messages
237
I got the 4-drawer yesterday but haven't unboxed it yet...starting to think I should have gotten the 5-drawer.

I couldn't see a huge difference between the $100 black 4-drawer and the $160 red 5-drawer, but maybe there is.
 

the74impala

Member
Joined
Oct 5, 2013
Messages
19
I have 2 black ones. The red one is much larger. I didn't realize until I had the second one. Red is sturdier too. The drawers have a latch release on the red. Pushing in on the black cart typically jossels things more than I like.
 
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FarFire70

Active member
Joined
Nov 24, 2013
Messages
39
Pulled the trigger and picked one up as my Birthday present. Thank you wifey!!

I didn't understand why I need a cart until I started my engine swap. Just put it together. I'll start filling tomorrow and starting my mods. Snap-On hinges to be ordered tonight.
 

619DioFan

Well-known member
Joined
Apr 9, 2013
Messages
3,617
Location
San Diego , Ca.
Yea, I put grommets in the holes and the screwdrivers still flop all over the place. Looking at using some type of sleeve to keep them in place.

I used fender washers to take care of the oversize hole problem. first chose the right sized hole fender washer for the appropriate screwdriver. then painted them red ( rustoleum safety red was as close as I could find ) once dry a little dab of jb weld to keep them in place. screwdrivers seem to stay upright pretty well. for my pry bars( the handles were to long to let the lid close ) just added a sunex pry bar holder. easier then trying to modify the cart to allow the pry bar handles to sit lower.
 

nickb

Member
Joined
Apr 29, 2014
Messages
20
Location
southeast FL
Has anybody put new drawer slides into one of the 4 drawer carts? I put way more sockets than I should have in the bottom drawer and after a few months of everyday use one of the slides came apart.
 

Ducktape

Member
Joined
Nov 27, 2013
Messages
5
Location
NC
Here's my "finished" tool cart., the one I push around the plant. Its been an evolution, through trial and error of what does and doesn't work for me. Keep in mind I made changes and additions over an 18 month period. Below is a list of changes/upgrades that help me be more efficient in my job as a multi-craft maintenance technician.

1. Built a frame for added strength, our floors a very rough with cracks.
2. Added a Craftsman folding side shelf that I already had.
3. Sprayed the top with bedliner for protection.
4. Added to the frame for the additional side cabinet. (never got around
to painting the frame).
5. Added the US General side cabinet.
6. Built a new frame for the addition of another side cabinet and vise.
7. Added a Craftsman side cabinet that I already had.
8. Relocated the cart's push handle to the Cman's side cabinet.
9. Mounted my USA made 4" Craftsman vise.

Along this journey I've also added things in the cart/boxes for tool organization. I won't go into that part, although I still need a good pliers rack.

Phase 1

phase1a.jpg


Phase 2

phase2b.jpg

phase2c.jpg


Phase 3

Phase3d.jpg

PHase3h.jpg

Phase3i.jpg

Phase3j.jpg
 

kool_BOY8323

Well-known member
Joined
Feb 23, 2013
Messages
280
Location
arizona
Here's my "finished" tool cart., the one I push around the plant. Its been an evolution, through trial and error of what does and doesn't work for me. Keep in mind I made changes and additions over an 18 month period. Below is a list of changes/upgrades that help me be more efficient in my job as a multi-craft maintenance technician.

1. Built a frame for added strength, our floors a very rough with cracks.
2. Added a Craftsman folding side shelf that I already had.
3. Sprayed the top with bedliner for protection.
4. Added to the frame for the additional side cabinet. (never got around
to painting the frame).
5. Added the US General side cabinet.
6. Built a new frame for the addition of another side cabinet and vise.
7. Added a Craftsman side cabinet that I already had.
8. Relocated the cart's push handle to the Cman's side cabinet.
9. Mounted my USA made 4" Craftsman vise.

Along this journey I've also added things in the cart/boxes for tool organization. I won't go into that part, although I still need a good pliers rack.

Phase 1

phase1a.jpg


Phase 2

phase2b.jpg

phase2c.jpg


Phase 3

Phase3d.jpg

PHase3h.jpg

Phase3i.jpg

Phase3j.jpg

this is great. well done!
 

MagnumForce

Well-known member
Joined
Jun 3, 2014
Messages
1,392
Location
Ohio
Here's my "finished" tool cart., the one I push around the plant. Its been an evolution, through trial and error of what does and doesn't work for me. Keep in mind I made changes and additions over an 18 month period. Below is a list of changes/upgrades that help me be more efficient in my job as a multi-craft maintenance technician.

1. Built a frame for added strength, our floors a very rough with cracks.
2. Added a Craftsman folding side shelf that I already had.
3. Sprayed the top with bedliner for protection.
4. Added to the frame for the additional side cabinet. (never got around
to painting the frame).
5. Added the US General side cabinet.
6. Built a new frame for the addition of another side cabinet and vise.
7. Added a Craftsman side cabinet that I already had.
8. Relocated the cart's push handle to the Cman's side cabinet.
9. Mounted my USA made 4" Craftsman vise.

Along this journey I've also added things in the cart/boxes for tool organization. I won't go into that part, although I still need a good pliers rack.

Phase 1

phase1a.jpg


Phase 2

phase2b.jpg

phase2c.jpg


Phase 3

Phase3d.jpg

PHase3h.jpg

Phase3i.jpg

Phase3j.jpg
I really need to build a frame for mine. I have the same problem with cracks in the plant.
 

WJD

Well-known member
Joined
Dec 20, 2013
Messages
82
Location
Rocky Mountains
Subscribed.... been lurking in this HF service cart thread for a good long time.

Been needing a box of some sorts for the odds and ends that the main box has just got no room for.

My local Napa store has got a damned nice 35 inch 4 drawer Homak service cart that I am try'n to haggle with them on.... But the HF box is really gaining ground anymore:D

The HF store I shop at they run from 169.00 to 189.00 depending on sales, coupons and what not....
 

jakemac

Well-known member
Joined
May 21, 2013
Messages
9,035
Location
New England
I bought the side tray in January. Finally got around to putting it on the 5-drawer cart today. It bolted right on in just a few minutes. Forgot to take pics, but you get the idea.
 
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