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Between 485 & 705 SQ/FT BJ383SS's Woodshop/Garage

Workspaces between 485 and 705 squarefeet.
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bj383ss

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TX
Bret, just checking in on your progress, your going great guns and well done.:thumbup:

Regards

Thanks 1/2 Cup.





One more thing I forgot to add. The wife power washed the 2 planter boxes I made several years ago. She said they weren't up to standards for the new house. I have to say they almost look as good after she got done as the day I built them.

Side note: This was the infamous project where my middle finger had a little encounter with the dado blade and lost. I feel really luck my finger nail and finger grew back to normal with no damage. The one and only time I have cut myself on the tablesaw. I never will forget it. It crosses my mind every time I am using a saw now.

Before
13087497_10206369187009383_5237524257330751834_n by bjohnson388, on Flickr

After
13095985_10206369187689400_7460714012828228017_n by bjohnson388, on Flickr

When they were new.
Picture 004 by bjohnson388, on Flickr



Bret
 
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Grizz1963

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I love restoring stuff.

It often surprises me and more so the person who either threw items out or asked for help.

Is that Cedar in the fill panels?
 
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bj383ss

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I almost finished building the doors for the shed today. I made the frames a couple of days ago. Today I cut the 4x8 sheet of John Hardie cement board in half and skinned the doors with it. Then I cut and screwed Hardie trim boards to it. Installed the latch and bam she is all sealed up now. Still need to trim around the door and run the diagonal trims in each panel.

Man these suckers are heavy. I am glad I sprung for some heavy duty ball bearing hinges that are sealed.

20160423_190441 by bjohnson388, on Flickr

One side hung. I forgot to take pictures along the way.

20160428_123026 by bjohnson388, on Flickr

20160428_123039 by bjohnson388, on Flickr

Both doors hung and starting trim. The right side door overlaps the other door 1 3/4. I also overlapped at the top and the bottom by 1 1/4". There is a 1/2" gap above and below the doors for rubber seals to go. I will also run some foam rubber between the door frame and outside edges of the doors. I want to seal it up as tight as possible to keep bugs out. I know they will still get in but I'm going to make it as hard as possible for them.

20160428_171947 by bjohnson388, on Flickr

20160428_182448 by bjohnson388, on Flickr



20160428_182512 by bjohnson388, on Flickr

I helped the Mrs. level some low spots in the yard.

20160428_182600 by bjohnson388, on Flickr

Couple of shots of my messy garage. Can't wait to get all this sorted.

20160428_182638 by bjohnson388, on Flickr

20160428_182621 by bjohnson388, on Flickr

Have an extra day off this week. Hoping to finish hanging all the OSB on the inside of the shed so I can get it painted and start moving stuff in. After we get through all the rain storms we are having (if that ever happens) will start hanging the siding and get the outside painted.

Bret
 

bonecrrusher

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Charlotte, NC
That shed in the back will be nice to get a lot of stuff out of the garage when its done!

I'd like to get one just to get the mowers and stuff out of my garage.
 

txbonds

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Great thread and thanks for sharing all the pictures. I'm currently working on my own dust collection piping using 6" and 4" plastic. :)
 
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bj383ss

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I just love the way the neighbourhood is shaping up now builders are gone.

Front of house photos look great.

Thanks Rian. Our street is almost completely done with construction. They are building one more and there are a couple still for sale.

That shed in the back will be nice to get a lot of stuff out of the garage when its done!

I'd like to get one just to get the mowers and stuff out of my garage.

You got that right.

Great thread and thanks for sharing all the pictures. I'm currently working on my own dust collection piping using 6" and 4" plastic. :)

Thanks for the comments. Post up some pics of your dust collection when you get done with it.


Well feeling under the weather today, but I did manage to get half of my fence sealed with Thompson's water seal, and painted some shelves for the wife.

Bret
 
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bj383ss

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So on top of all the projects I have going on I took on a little side project for a truck buddy of mine who lives in Nebraska. Met him on the truck forum and we struck up a good friendship. He is currently building up a 66' swb Chevy. He was looking for an aluminum gauge bezel to fit in the factory dash. I told him I could probably make him one so here I am.

He sent me all the gauges plus his gauge housing and some other truck parts he took off of his that I will be putting on mine. His whole park break setup which I didn't have anything for mine but the handle on the inside. So this was great for me as you can't buy most of this stuff.

Box of goodies. He went with 3 3/4" gauges and 2 1/16" as this is the biggest speedo and tach you can fit in the factory housing.

20160426_190313 by bjohnson388, on Flickr

The housing plus some .90 sheet aluminum cut about 1/4" oversize.
20160426_191551 by bjohnson388, on Flickr

Using the factory gauge face as a template.

20160426_193858 by bjohnson388, on Flickr

Quick mockup

20160426_202421 by bjohnson388, on Flickr

1/2" MDF trial run. I am short the volt gauge as he was having a custom one made and hadn't received it when he sent me everything else.

My plan was to make this MDF template exact and then drill undersize holes on the aluminum sheet double stick it to this template and then route it to size on the router. After cutting the holes with my 2 closest holesaws I realized I didn't need to do this I could just finish sanding the holes to the correct size on my OSS.

20160430_175828 by bjohnson388, on Flickr

As you can see from the photo I got the center gauges a little too close together and the right one got off a little.

So I scrapped the template idea and just went for it. I laid out everything on the aluminum and started by drilling some 1/8" pilot holes so the holesaws wouldn't jump out of position.

20160430_195928 by bjohnson388, on Flickr

20160430_195928 by bjohnson388, on Flickr

Success they are within 1/64th of being perfect. Close enough for me. Quick mockup I took to tease my buddy with.

20160430_211128 by bjohnson388, on Flickr
 

Denwood

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Lots of great progress Bret. The shed doors and gauge faces match your typical attention to detail :) I'm guessing once the shed is complete, there will another "moving day" as storage items are migrated...

I finally got my own little dust system done...thanks for posting your setup. I ended up going with a 2 1/2' setup based on my needs, air velocity and all that fun stuff.
 
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bj383ss

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Lots of great progress Bret. The shed doors and gauge faces match your typical attention to detail :) I'm guessing once the shed is complete, there will another "moving day" as storage items are migrated...

I finally got my own little dust system done...thanks for posting your setup. I ended up going with a 2 1/2' setup based on my needs, air velocity and all that fun stuff.

Thanks Dennis. Yes there will be 2 move dates. One for all the stuff in the garage and one for what's left out in the big garage plus bringing Jaybird home on a car hauler.

So I have all this stuff now accumulated to go in there..

20160428_182621 by bjohnson388, on Flickr

plus this is what's left at the big garage

20160501_105129 by bjohnson388, on Flickr

And this little bit. Which most of the stuff on the right is the Xmas decorations.

20160501_105205 by bjohnson388, on Flickr

So I finished up my friend's gauges and they are in route back to him. I didn't polish the aluminum he decided he is going to paint everything black.

20160502_165439 by bjohnson388, on Flickr

20160502_171111 by bjohnson388, on Flickr

20160502_181549 by bjohnson388, on Flickr

20160502_181559 by bjohnson388, on Flickr

20160502_181610 by bjohnson388, on Flickr

Bret
 
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bj383ss

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I got the wiring on the Air compressor wired today and the hose reel and regulator installed. Didn't feel like shutting off the power to the house today so will hookup the sub panel end tomorrow while the boys are at school.

I pulled the wire I had hooked up at the big garage. It was a "FOOT SHORT". So I installed a box and bought a couple more feet at Lowe's. While I was there I bought some plastic tubing to run it in. It almost matches the compressor.

20160508_135312 by bjohnson388, on Flickr

Next I made this piece of plywood to mount the HF regulator on. It has a flange on the back that makes it stand out from the wall and since it only has one screw it likes to flop around even when you try to tighten. So I cut a rabbet on the top of the plywood for this flange to sit in to make it more stable.

20160508_143158 by bjohnson388, on Flickr


20160508_143711 by bjohnson388, on Flickr

20160508_144607 by bjohnson388, on Flickr

Very happy with how everything laid out. Still have to run a hard line from the compressor up to the regulator. And for the time being the yellow hose will work to feed the reel but plan on replacing this as well. I am also going to run some drops around the shop. One above my woodworking bench and one in the Auto side of the garage. Can't decide on running black pipe or buying the Rapid Air kit. I see Lowe's has a cheaper version but it has mixed reviews.

Bret
 

cagullett1

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I debated copper vs the rapidair maxline kit. I preferred the maxline over the standard kit as the lines were actually pretty rigid so it looks much cleaner. I ended up going with copper (still haven't finished my setup), as sweating joints aren't hard, and copper dissipates heat the best and corrodes the least (in comparison to black pipe).
 

shortykorte

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Gauges turned out very nice. Thanks for posting your regulator with tips. Keep us posted on how well the regulator works.
 
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lostboysteve

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I have that same puma. It's been going for the better part of a decade and I use it for a blast cabinet so you know it gets used.


Sent from my iPhone using Tapatalk
 
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bj383ss

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I debated copper vs the rapidair maxline kit. I preferred the maxline over the standard kit as the lines were actually pretty rigid so it looks much cleaner. I ended up going with copper (still haven't finished my setup), as sweating joints aren't hard, and copper dissipates heat the best and corrodes the least (in comparison to black pipe).

Yes been reading all about this.

Gauges turned out very nice. Thanks for posting your regulator with tips. Keep use post on how well the regulator works.

Thanks Shorty. I havr been using it for almost 3 years and it works great. I do alot of sandblasting and never had any water issues. It is a heavy sucker.

I have that same puma. It's been going for the better part of a decade and I use it for a blast cabinet so you know it gets used.


Sent from my iPhone using Tapatalk

Thats good to know. I do use it for sandblasting and I usually get tired of blasting before it does.

Bret
 
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bj383ss

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Today I made 5 runs from the big garage to my house. I got EVERYTHING moved except the 64' truck itself.

Last load of lumber, welder/Cart, big trash can and a bunch of misc stuff.

20160510_091716 by bjohnson388, on Flickr

Last free cabinet from work I haven't dismantled yet. Will be done shortly. And all my painting cardboard.

20160510_102110 by bjohnson388, on Flickr

This one was bed parts, grille, grille support, sandblaster, 3 bags of sand, gas tank, exhaust pipes, wooden stool.

20160510_112755_HDR by bjohnson388, on Flickr

Rear Fenders. Stepside fenders are huge. Almost 6 feet long. SBC cylinder heads, some paint and an old dining chair.

20160510_123235 by bjohnson388, on Flickr

Last load. My old roll around wheels and tires for 64'. Another old dining chair, rotary fertilizer, Old shop AC, and a bunch of wood scraps for painting.

20160510_130522 by bjohnson388, on Flickr


Which just leaves poor Jaybird left in the big garage.(well not really. Still have the Caprice, Sandblasting booth and Xmas Decorations but close). Kinda of sad but also exciting at the same time. I have had a lot of good times in the big garage but alas as they say Onward and Upward...

20160510_130528 by bjohnson388, on Flickr

20160510_130540 by bjohnson388, on Flickr

20160510_130546 by bjohnson388, on Flickr

20160510_130555 by bjohnson388, on Flickr

20160510_130605 by bjohnson388, on Flickr


Also got the ceiling in the shed painted this evening. Used up a whole gallon of paint and still thirsty. Will get 2 more gallons in the morning. Put another coat on the ceiling and get the walls done tomorrow. Paint the floor on Thursday and hopefully start moving stuff in on Friday and start getting everything setup in there this weekend. Should be able to bring Jaybird home by the end of this month or in early June. Can't wait.

Bret
 
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NedNorton

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Bret,
Man! You have been busy! I'm having compressor envy. Mine is still in the "to be rebuilt and plumbed" stage. The '64 is great. SO much so I just went back through the entire thread from the new upholstery on the bench. Just awesome work my friend.

Cheers,
Chris
 

shortykorte

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Now if you traded that old Olds for a nice 12' enclosed trailer, you could move more stuff at one time and also use the trailer for storage. :thumbup:
 
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bj383ss

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Bret,
Man! You have been busy! I'm having compressor envy. Mine is still in the "to be rebuilt and plumbed" stage. The '64 is great. SO much so I just went back through the entire thread from the new upholstery on the bench. Just awesome work my friend.

Cheers,
Chris
Thank Chris really appreciate the kind words.

Now if you traded that old Olds for a nice 12' enclosed trailer, you could move more stuff at one time and also use the trailer for storage. :thumbup:

I could finance the entire truck build if I sold the Olds. Ha

Looking great Bret.

This pic made me smile.....


Game on ?


Onward and Upward...


QUOTE]

Anytime I can make you smile Rian that makes my day.

Bret
 

Denwood

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Ah, the irony of loading everything up in an SUV, so you have room to work on a truck :) I am vicariously experiencing some of your anticipation on getting the beast up and running.

You have to be sleeping real well at night!
 
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bj383ss

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Ah, the irony of loading everything up in an SUV, so you have room to work on a truck :) I am vicariously experiencing some of your anticipation on getting the beast up and running.

You have to be sleeping real well at night!

Thanks Dennis. You have no idea how bad I want to start and hear it run. But I am most excited about getting it home and being able to work on it whenever I want and not having to drive 10 miles away to work on it.

Bret
 
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bj383ss

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So I got a second coat of paint on the ceiling of the shed and 2 coats on the walls today. Took some pics but they are pretty boring. The OSB is both thirsty and very hard to cover 100% since it so rough. I did the best I could and happy with the results. I think it would take 4-5 coats to cover completely and I just don't have the patience for that. Plus just about all the walls are going to be covered in pegboard, wall cabinets, and benches so you won't hardly see any of it anyways. I just had to seal it in and make it brighter.

I am going to trim the windows and the door out with some aromatic Cedar I have on hand. Will leave it natural and put some poly on it.

20160511_183738 by bjohnson388, on Flickr

20160511_183747 by bjohnson388, on Flickr

20160511_183800 by bjohnson388, on Flickr

Tomorrow morning going to put the first coat on the floor. Hope to get a second on later in the day. My OCD got the best of me I sanded the entire floor with my Orbital sander and some 80 grit. When it got rained on before I got the roof on a lot of the grain had raised up. Plus I tracked in a lot of mud near the door way. I was afraid the paint wouldn't stick well if I didn't sand or clean it. Now it is clean and nice an smooth. So hopefully the paint will stick well and last for awhile.

Bret
 

HSpencer

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Bret

Suggest you have an old couch out there just in case it may need to serve as YOUR doghouse. A TV would be optional, but a computer would be MANDATORY. Don't forget the cooler either!

Best Regards
Herb
 
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bj383ss

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Bret

Suggest you have an old couch out there just in case it may need to serve as YOUR doghouse. A TV would be optional, but a computer would be MANDATORY. Don't forget the cooler either!

Best Regards
Herb

Thanks for stopping by Herb. Good suggestion. The worst that ever happens to me is I have to sleep in my recliner. Which is more comfortable than my bed. HA.



Well yesterday was move in day. I am not ready to show all my pics as I am not done yet. But I will give a sneak peek...

20160513_180254 by bjohnson388, on Flickr

Bret
 
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bj383ss

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Well after 5 days of moving stuff in and organizing and building some shelving and a new workbench for the shed here is where I stand.

Still have a lot to do. But garage is clean and Jaybird can finally come home.

Still need to build above the garage ladder storage. And find a place for the bookcase behind the ladders. Also put away all the scrap sheet goods and lumber in front of toolbox.

20160517_171038 by bjohnson388, on Flickr

The sheet goods in front of the softener are the doors for the new workbench in the shed. And all the stuff above the softener needs to be organized.

20160517_171207 by bjohnson388, on Flickr

Need to return the furniture dolly to my dad and find a proper place for the planer and the welder. One of them can go where the bookcase is that needs to fit into the shed somehow.

20160517_171207 by bjohnson388, on Flickr

20160517_171231 by bjohnson388, on Flickr

Filled up the Dust collector making the new workbench.

20160517_171239 by bjohnson388, on Flickr

View from the house entry door.

20160517_171252_HDR by bjohnson388, on Flickr

Much better than this.

20160513_095323 by bjohnson388, on Flickr

20160513_095333 by bjohnson388, on Flickr

New workbench in the shed with old countertops from the hardware bench. Made using all scraps.

20160517_114453 by bjohnson388, on Flickr

20160516_165007 by bjohnson388, on Flickr

Other side of the shed. Still a work in progress. You might recognize the "home depot" cabinet. 10 years later I don't know what I was thinking on that color scheme.

20160517_171630 by bjohnson388, on Flickr

20160517_171620 by bjohnson388, on Flickr

Back storage as it arranged now. It is pretty full. Finally all my garden tools are inside and not on the back porch. I fit everything except my wheel barrow. Once all the truck parts are gone it will open this side up a lot.

20160517_171552 by bjohnson388, on Flickr

20160517_171547 by bjohnson388, on Flickr

20160517_171539 by bjohnson388, on Flickr

I bought this dolly from Harbor Freight on sale. I figured it would come in handy moving stuff back and forth between the garage and the shed. I love this thing absolute back saver. I also bought 2 more 10" pneumatic tires to replace the hard ones on my big fan. Should make it easier to tote it back in forth as well.

20160512_150100 by bjohnson388, on Flickr

Bret
 

Bob Heine

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I bought this dolly from Harbor Freight on sale. I figured it would come in handy moving stuff back and forth between the garage and the shed. I love this thing absolute back saver. I also bought 2 more 10" pneumatic tires to replace the hard ones on my big fan. Should make it easier to tote it back in forth as well.

20160512_150100 by bjohnson388, on Flickr

Bret
Bret, the garage and shed are looking great. I can't believe how much you've accomplished in such a short time.

I have a hand truck similar to yours and I use it all the time to move heavy stuff from the garage to the shed and for playing musical potted plants with my wife. I also have a couple of light-duty (150 lb) folding hand trucks in the garage. Costco had them on sale for around $20 and I bought one on a whim. It turned into my go-to tool, for taking the two recycling bins out to the curb or moving bags of fertilizer and potting soil from the car to the garage or gardening bench.
Folding%20Hand%20Truck%202_zpsqce1wtso.jpg


Because it takes up so little space when it's folded up, I can stash it out of the way in spots that are otherwise wasted, like right next to the compressor:
Folding%20Hand%20Truck_zpsxyqsfphd.jpg


I ended up buying another one when the first one was getting hard to unfold (a little fiddling and 3-in-one oil fixed it). My 71-year-old back thanks me every time I use them.
 

jbmatth

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Great job on the shuffling and shed build, it is really shaping up. I'm sure you are stoked to get the truck put in its new home.
JB
 
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bj383ss

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You have done so well Bret

Looks like you lived there a long time.

Thanks Rian. My wife and I can't stand having things in cardboard boxes. It has been one of our goals from day one to get everything unpacked and put in its proper place. Only room left with boxes is the study because I need to build some bookshelves and a built desk with drawers. Someday...

As above, you have really kicked goals.:thumbup:

Regards

Thank you. I wanted to get more done but happy with what I did accomplish.

Bret, the garage and shed are looking great. I can't believe how much you've accomplished in such a short time.

I have a hand truck similar to yours and I use it all the time to move heavy stuff from the garage to the shed and for playing musical potted plants with my wife. I also have a couple of light-duty (150 lb) folding hand trucks in the garage. Costco had them on sale for around $20 and I bought one on a whim. It turned into my go-to tool, for taking the two recycling bins out to the curb or moving bags of fertilizer and potting soil from the car to the garage or gardening bench.
Folding%20Hand%20Truck%202_zpsqce1wtso.jpg


Because it takes up so little space when it's folded up, I can stash it out of the way in spots that are otherwise wasted, like right next to the compressor:
Folding%20Hand%20Truck_zpsxyqsfphd.jpg


I ended up buying another one when the first one was getting hard to unfold (a little fiddling and 3-in-one oil fixed it). My 71-year-old back thanks me every time I use them.

Thank you bob. I got the idea for a dolly or wagon of some sort to move stuff back in forth when I first saw you pathway you posted. Now I need to build a pathway. I found some wagon hardware online for building your own wooden wagon so that has been added to my list now.

Great job on the shuffling and shed build, it is really shaping up. I'm sure you are stoked to get the truck put in its new home.
JB
Thank you. And you have no idea how cool it will be to have Jaybird home and be able to work on it at any given time or sit and stair in its presence. Ha

Bret
 

shortykorte

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Hurry up and finish so you can try out that new dolly at my place. I need room to store that red Cutlass.

Looking good. I'm sure you feel proud of your accomplishments. Let's not forget Happy Wife....:thumbup:
 
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bj383ss

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Hurry up and finish so you can try out that new dolly at my place. I need room to store that red Cutlass.

Looking good. I'm sure you feel proud of your accomplishments. Let's not forget Happy Wife....:thumbup:

Thank You Shorty. Yes wife is happy her new car is finally in the garage.






Yesterday I worked on a bunch of little projects that needed to be done for awhile and had started to bug me.

I love using powerstrips in work areas but they are a pain to mount. So a lightbulb went off. I made these plywood strips to mount them to and then they can be mounted were ever. I got the idea from some heavy duty workshop powerstrips I have on the woodshop side. I mounted one on each side of the pegboard.

received_1321995701150966 by bjohnson388, on Flickr

Basically cut a piece of plywood 3" longer than the strips and then drilled and mounted the screws in the proper locations.

20160529_120047 by bjohnson388, on Flickr

Rounded the corners, drilled all the holes, and run it through the router with an 1/8" round over bit to smooth the edges.

20160529_120548 by bjohnson388, on Flickr

Screws in place.

20160529_111008 by bjohnson388, on Flickr

Strip mounted. I made 4 of them.

20160529_111105 by bjohnson388, on Flickr

I put this screw in at the bottom to lock it in so it can't slid off the screws.

20160529_120833 by bjohnson388, on Flickr


One of them mounted next to the chopsaw.

20160529_114314 by bjohnson388, on Flickr

Next up was reorganizing the tools on this pegboard. I want to have my most common used tools for the auto side of the shop. Still in a work in progress.

20160529_185231 by bjohnson388, on Flickr

Made this experimental screwdriver holder. See if it works out.

20160529_185222 by bjohnson388, on Flickr

20160529_194657 by bjohnson388, on Flickr

20160529_194708 by bjohnson388, on Flickr

Finished mounting the under cabinet lights. I bought these about 4 years ago for $4 each on clearance. They are 15 watt T5's. Still need to finish the left side of the pegboard. I'm thinking about moving the small toolbox to the shed. It has spares in it that I don't use.

20160529_194650 by bjohnson388, on Flickr

I plugged all of the lights into this powerstrip to turn them on and off.

20160529_201412 by bjohnson388, on Flickr

I also got this new shop apron which so far I am really enjoying. The canvas one I bought from Sears many years ago finally gave up on me.

20160529_094355 by bjohnson388, on Flickr

After I finish the pegboard will be building one of Bob's bottle racks.

received_1320228201327716 by bjohnson388, on Flickr

Bret
 

Grizz1963

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Rochester, KENT. UK
Great update Bret.

I am over at Kevins place again today for part two of the patio rebuild.

I know how fast these little jobs steal your time.

You and Mrs Boss have done so well to make this house a home in short time.

Pity I wont make it down there in October. Its just too far from St Louis for a drive.
 
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bj383ss

Well-known member
Joined
Sep 29, 2011
Messages
3,166
Location
TX
Great update Bret.

I am over at Kevins place again today for part two of the patio rebuild.

I know how fast these little jobs steal your time.

You and Mrs Boss have done so well to make this house a home in short time.

Pity I wont make it down there in October. Its just too far from St Louis for a drive.

Thanks Rian for all you support. I read up on your adventures at Kevin's. I bet you soaked in the tub after all of that. I figured you wouldn't be making it down in the neck of the woods this year. But that is okay I got to me you last time.

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Bret
 

HSpencer

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Joined
Nov 28, 2010
Messages
2,854
Location
South Central US
Bret

The garage and shed have come up to excellence in arrangements and your own ideas are well incorporated in there. Looks like a very professional shop in every way!! Great Job!

Best Regards
Herb
 
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