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Mitsubishi mini-split installation observations

aunsafe2015

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Last summer I posted several threads about mini splits and mini-split installation. I received very helpful replies from many of you. The mini split has been up and running for several months now, and I thought I would return and share some observations about the unit itself and the installation process. Next paragraph is the short version. Longer version is after that.

If you are doing a mini split install as a partial DIY, make sure you have a decent HVAC guy lined up in advance, or else be prepared for delays and headaches. If you have other things you'd rather be spending your time doing, consider just hiring a highly regarded company to do the whole project start to finish for you, to save the time and to have more certainty about the warranty. My mini split works great but temperature and humidity fluctuations are a little more than I would have expected given the supposedly great modulating capabilities of the unit, but that might simply be due to the challenging environment my unit is in (garage with a garage door and one of the exterior walls uninsulated). The effect on my electric bill has not been noticeable even though during warm months I keep it at 76 degrees 24/7 and in the cold months I’ve been keeping it at 68 degrees 24/7.

--Long version begins here--

First, if you are not doing the entire job yourself start to finish, make sure you have a reliable contractor lined up in advance (and ask how they plan to do the job. Some of them claim that a micron gauge is not necessary, for example, which I think most folks on this forum would disagree with). At least where I live, it was hard to find somebody to do just the pressure test, vacuum, and turn on. It seems like the contractors with the best reviews online aren't really willing to do the job unless you also buy the unit from them and have them do the entire install. I knew this in advance, but it still turned out to be more of a headache than I thought it would be. If I had just hired a highly regarded contractor to do the entire job start to finish, my HVAC probably would have been up and running 2 or even 3 weeks sooner than it was.

Second, I bought a lot of tools and equipment (lineset, condenser pad, linehide, electrical whip, various tools). I probably went overboard. But after paying the HVAC contractor for the turn-on, the electrican who ran the 240V line from my main electrical panel, etc., I probably only saved about $1,000 versus contracting the entire job out. Yeah, I have some new tools and a bunch of new knowledge, which is certainly worth something. But for the amount of time and effort I spent researching and doing my part of the project, I'm not really sure the savings was worth it. Plus, if I ever need warranty work, there's at least something of a question mark as to whether Mitsubishi would honor a warranty on a unit purchased online. So for the $1,000 or so extra I would have paid to just have somebody do the entire job, it would have saved me a bunch of time, the unit would have been up and running a few weeks sooner, and I would have a 10-12 year warranty. So I'm on the fence about whether it was ultimately worth it to do this as a partial DIY. If you already know what you are doing (I did not) and/or already have most of the tools (I did not), then doing it as a partial (or complete) DIY would probably make a lot of sense and could easily save $2,000 or more.

As to the unit itself, I have it installed in a ~300 sq ft garage. One wall is shared with finished living space of my house. Of the 3 exterior walls, 2 are insulated with R-13 open cell spray foam, so should be pretty tight. The other wall has a 9x7 garage door (R-10-ish) and the wall portion of that wall is not insulated. So perhaps a challenging application for an HVAC unit.

It does a good job cooling and heating. Maintains cooling setpoint of 76 even when it is 95 or 96 outside (I have the 9k BTU unit). Maintains heating setpoint of 68 even down to 25 degrees outside (hasn't gotten colder than that yet). One thing that surprised me though is that the temperature swings are a little greater than I would have guessed, given the modulating capabilities of the unit (supposedly able to go from 1700 btu all the way up to 12,000 btu). When setpoint is 76 in cooling mode, it will generally range from 75-ish to 77-ish. When setpoint is 68 in heating mode, it will generally range from about 67 to about 71. So, perfectly comfortable, but again, given the inverter and modulating capabilities, I would have thought it might stay within a tighter temperature range. Even the single stage ducted system in my house keeps a tighter temperature range. Perhaps the issue for the mini split is that the garage, with one uninsulated wall and a 9x7 garage door, is just a challenging application too difficult to maintain as precise a temperature. In any event, it does a good job and I'm perfectly satisfied. I just though the temp fluctuation would be even lower than it is, given the modulating capabilities of the unit.

(For the record, I have the MHK1 thermostat which senses temperature at the thermostat rather than at the head unit. Also, my lineset is only about 10 ft long. Mitsubishi has no minimum lineset length as far as I know, but I cannot help but wonder if the lineset is so short that the system is a little overcharged with the factory default refrigerant charge, though the installation manual says nothing about removing refrigerant for short lineset lengths, so I believe my installation job was fully compliant with the manual.)

As for relative humidity during warm months, it gets up to about 58% in the garage at night-early morning hours when the mini-split is not working very hard. But by mid-late morning when it is up into the mid-80s and beyond, the RH starts to drop and will get all the way down into the low 40s by mid-late afternoon. The spray-foamed walls should be pretty tight, but the garage door probably is not, perhaps explaining why RH rises pretty quickly at night. Again, given the modulating capabilities, I would have hoped it would keep the RH down a little bit further at night and early morning. But having done a little more research, my current understanding is that when the unit is operating at the lower end of its capacity, like 1700 btu, the coils probably aren't getting cold enough to be removing much water. So the dehumidification capabilities are probably pretty weak in nights and early morning. To me, this at least partially defeats the purpose of having such a wide modulation range. If I had known I wouldn't get much dehumidification at the lower capacities of the operating range, I would not have been so concerned about the minimum operating capacity of the unit (I specifically chose this Mitsubishi unit b/c it modulates lower than other comparable units, except for the LG Art Cool Premier which can actually go all the way down to 1,023 BTU). Yes, the unit does have a "dry" mode, but when it is in dry mode you can't set the temperature, and it overcools. The one time I tried dry mode it did indeed lower humidity, but it also cooled it down to about 72 degrees which was significantly lower than the 75-76 I wanted.

I’ve actually used a data logger to collect some data about the temperature fluctuations and I may create a separate thread about that when I find the time to do so.

Thanks again to all the folks who gave feedback along the way. Hopefully this thread will be helpful to others in the future.
 
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Jackfre

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I'm glad it is up and running. I think you are correct as to the issue with the leaks at the door and uninsulated wall. That just throws a curve at the unit and it is not dealing with a stable or consistent atmosphere and can change rapidly. It chases in other words. Building orientation can make a big difference as well. Mitsu specifically approves and therefore warrants on-line sales.
 

Raisedonadeere

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Central KY
FWIW I have two MRCOOL units, 12k wall mount and 18K ceiling cassette. Running about one months, I installed myself. In dealing with Ingram’s on what turned out to be a defective thermostat on the ceiling unit I was told that minisplits across the board will have about 4 degree variation and he specifically called out Mitsubishi as included in this statement. But so far, the only time I experience this is when outside conditions are causing low load. When it gets below 40 outside, inside temps hold very close to set temp as outside temps continue to drop to 20, so far my coldest days. As outside temps rise above 45 the inside temps start to climb and I have to turn thermostat back a couple of degrees. Every thing is stays stable until another cold day blows in and I have to bump thermostat back up. Not what I wanted but I can live with it.


My units are hyper heat models and I am delighted that it still blows very hot air with outside temps at 20 degrees outside. My previous heat pumps noticeably weakened in low 30s. I am very interested is seeing what happens as winter deepens.
 
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BadgerBoilerMN

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Mini-splits are very efficient at heating and cooling, some down to zero Fahrenheit. But, in our new tighter buildings, many, including my own "pole shed" satisfy the thermostat before properly dehumidifying the space. This will be any issue with any new construction. The answer is a properly sized de-humidifier rated by pints/hour and watts/pint.
 
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aunsafe2015

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My units are hyper heat models and I am delighted that it still blows very hot air with outside temps at 20 degrees outside. My previous heat pumps noticeably weakened in low 30s. I am very interested is seeing what happens as winter deepens.

Oh yeah, I should have mentioned that. I've seen my Mitsubishi put out 120 F hot air when it's 25 degrees outside. I've also seen it put out 78 degree air when it's 55 outside. And in the summer I think the lowest I saw was about 48 degree supply air when it was around 95 outside.

It's definitely cool to see it working and modulating to meet demand. Mini splits are a great technology. I hope they continue to gain traction in the U.S.
 
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aunsafe2015

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Mini-splits are very efficient at heating and cooling, some down to zero Fahrenheit. But, in our new tighter buildings, many, including my own "pole shed" satisfy the thermostat before properly dehumidifying the space. This will be any issue with any new construction. The answer is a properly sized de-humidifier rated by pints/hour and watts/pint.
Yep. I did end up adding a dehumidifier. Probably could have done without one in August and September, but there were plenty of days in October/November where the mini split was barely running because there was no cooling load, but I still needed dehumidification.
 

Jackfre

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Mini-splits are very efficient at heating and cooling, some down to zero Fahrenheit. But, in our new tighter buildings, many, including my own "pole shed" satisfy the thermostat before properly dehumidifying the space. This will be any issue with any new construction. The answer is a properly sized de-humidifier rated by pints/hour and watts/pint.

Glad to have you back Badger!
 
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justinjoyal

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Mini-splits are very efficient at heating and cooling, some down to zero Fahrenheit. But, in our new tighter buildings, many, including my own "pole shed" satisfy the thermostat before properly dehumidifying the space. This will be any issue with any new construction. The answer is a properly sized de-humidifier rated by pints/hour and watts/pint.



The answer is proper sizing, nothing more.

Dehumdification should not be needed when design conditions are met.
 
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aunsafe2015

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The answer is proper sizing, nothing more.

Dehumdification should not be needed when design conditions are met.
I guess I'll disagree with that. In October and November we have days where it is 65 or 70 degrees outside, and cloudy, but ridiculously humid. Dew point above 60.

On days like that, and there can be a lot of them where I live, you basically have zero cooling load so your air conditioner won't be running. But you need dehumidification if you want to keep indoor humidity sub-50% on days like that.

Edit: oh, I see you say "when design conditions are met." In my case design conditions are 90 degrees. Yes, I would agree no dehumidifier necessary then because the a/c is running and dehumidifying. Problem is in the spring and fall it's rarely anywhere near 90 degrees but we can still have a pretty heavily latent load even with little to no sensible load.
 

justinjoyal

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I guess I'll disagree with that. In October and November we have days where it is 65 or 70 degrees outside, and cloudy, but ridiculously humid. Dew point above 60.

On days like that, and there can be a lot of them where I live, you basically have zero cooling load so your air conditioner won't be running. But you need dehumidification if you want to keep indoor humidity sub-50% on days like that.



That would be outside design.
 

Jackfre

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Until you reduce the infiltration, insulate and have the mshp handle the interior job alone, this conversation will go round and round. ;)
 

Lonstar

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You're being overly critical about it yet aware and agreeing to the reasons for the shortcomings. Your critique pointed out problems yet you admitted to the reasons why they were evident. Overall, you're overthinking everything, right down to the length of the lineset.

I put a 18k Mitsubishi mini in my garage this past summer. I want it to cool about 670 SF, bought room dividing curtains to close off the other half. Couldn't be happier. There's a 14 x 8 door on one side, a 7 x 8 on the other, plus a man door. Didn't bother to do any of the calculations you did. It works, and it costs less per minute than a huge 20k+ btu window A/C. No regrets. A 75k NG Hot Dawg takes care of the cold, wouldn't even think of using an electric heater in the winter.
 
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