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Electrical Boxes for Double Plywood Exterior Wall

rathersmart

Active member
Joined
Nov 8, 2015
Messages
38
Hi guys,

I am trying to install an exterior outlet and have run into an interesting problem.

For the outside wall I doubled up on plywood with OSB on the first layer and T1-11 on the outside layer. This adds up to just under 1" of total thickness for the wall.

Now when I try to put in old work boxes with the wings, the screw and the little channel that the wing goes into doesn't extend far enough to effectively secure the box.

Have any of you had to deal with that before? What was your solution?
 
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GMCGarage

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Joined
Jan 31, 2017
Messages
1,264
Hi guys,

I am trying to install an exterior outlet and have run into an interesting problem.

For the outside wall I doubled up on plywood with OSB on the first layer and T1-11 on the outside layer. This adds up to just under 1" of total thickness for the wall.

Now when I try to put in old work boxes with the wings, the screw and the little channel that the wing goes into doesn't extend far enough to effectively secure the box.

Have any of you had to deal with that before? What was your solution?

drill a hole at a couple inches apart and just screw into the side of the hole.
 

JRC3

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Joined
Jun 30, 2014
Messages
12,481
Location
Southwestern OH
Go get an old school metal remodelers (old work) box. Don't use the old school bend supports and just use some drywall screws.

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Here ya go. https://www.lowes.com/pd/STEEL-CITY-18-cu-in-1-Gang-Metal-Old-Work-Wall-Electrical-Box/3318546
 
Last edited:

ard

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Feb 16, 2015
Messages
4,391
Location
Sierra Foothills... California
I try not to make such a large hole in an exterior wall- I surface mount a box and run a conduit ****** through the wall. Then you only have a small hole to caulk/worry about.

The bracket above we used to call "F clamps". Lots of old work boxes in plaster walls WAY before plastic boxes were made.....
 

JRC3

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Joined
Jun 30, 2014
Messages
12,481
Location
Southwestern OH
The bracket above we used to call "F clamps". Lots of old work boxes in plaster walls WAY before plastic boxes were made.....

It's what I learned with nearly 30 years ago. They are still good for something like a multi gang box with an outlet in something like a backsplash. Over time the plastic box can get lose and the clamps can keep the box from pulling when you unplug something.
 
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rathersmart

Active member
Joined
Nov 8, 2015
Messages
38
I actually haven't done anything yet - I was going to use the little wings on the front with a screw.

If that doesn't sit flush enough to seal with the outdoor outlet cover, I'll go with the smart boxes. Those are special order at my local HD.
 

Git

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Joined
May 18, 2008
Messages
6,894
Location
S Cal
What boxes are you using? I usually get mine from Lowes, and they sell a couple of different types.

This is the cheaper one ($1.11 for a single gang, 14 cu in) and has screw holes in the ears. It is made out of "non-conductive PVC"

https://www.lowes.com/pd/CARLON-1-G...ard-Switch-Outlet-Wall-Electrical-Box/1098523

This is the one I buy - ($3.34 for a single gang, 18 cu in) I like these ones better. They feel sturdier, made out of thermoplastic PVC, has more space and they can handle 1" thick material

https://www.lowes.com/pd/CARLON-1-G...ork-Switch-Outlet-Wall-Electrical-Box/1057751
 

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Crazyjake8493

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Sep 26, 2014
Messages
3,974
Location
Upstate NY
When I run into that problem and already have the plastic boxes I'll just forget about the wings and use some madison straps (f-straps). You could also screw through the flange on the box, as mentioned.
 
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