Well you guys, and this thread, inspired me. Sort of. An ex co-worker was looking for cash and dumping some "tools". He had this nasty old vise he said he had been keeping in the crawlspace under his house. And it looked it. Ten bucks, what the heck, never rebuilt a vise before.
Because I **** at photo's I forgot to take a "before". Got one about midway through disassembly though.
Yes abused. One jaw face missing with the screws sheared right off and somebody has knocked a chunk off the face reinforcement. Which I quickly decided wasn't worth my time. Being Taiwanese or something, I guess, the whole thing barely is. Anyway, I went to see how far it extended. Pretty far, right up until the end came right out and just missed my instep. I was NOT impressed.
So some blast cabinet work. My main concerns were to replace the missing jaw and to not have it come apart again. I wheeezed up a limiter at the end of the screw out of a washer bolted to the end of the screw. I have no idea how others do this and didn't even bother to research. The bore into the vise was just oversize and had two "windows" in it right where the main body threads started. Easy peasy "stops" at the windows being two fat MIG weld beads then ground down to size on the inside. Just right to pass the screw but not the stop washer. The inside bore of the main body was rough and snagged the stop washer during fitting so I honed it out.
Second not very helpful picture of me drilling the screw to be tapped to fit an allen bolt to hold the stop washer. Aided by a little LocTite and a viton O-ring to be a "cushion" and hopefully keep the allen bolt from unscrewing itself over time and use.
Replacement vise jaws are pretty pricy. Discovered I had some keystock about the right size for one so I milled and drilled it to fit. Thought a while on some knurling but I frankly don't know how to get that on a hard flat surface in a pleasingly even pattern so I just went plain and called it "milling vise" style. It amuses me how well the one I made fits versus the remaining one it came with.
Beautiful and great, it ain't. But I inherited my grandpa's old Athol years ago and its base has been getting loose for quite some time. I figure the "Ford blue" thing can do duty as a beater so I can give the old Athol the attention it deserves.