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Carport to garage conversion

keithinnc

Member
Joined
Feb 8, 2010
Messages
19
Location
Pine Level, NC
I joined garage journal back in 2010 with hopes of gathering some ideas for my “soon to be” garage build….but as they say life happened...after the life delay. I started with the foundation and the purchase of an 18 x 26 carport.

June 2011...

keith%20shelter-4.jpg~original


It was my plan to use this as a temporary work area then after the garage build was completed, the carport would be converted to an outdoor living space with built in grill and such. Well enter life event number 2...so I just decided to enclose the carport and be satisfied with that for the time being. The wife and I, don’t hesitate to help others, over the 15 years we’ve been married, it seems it has always comes back to us tenfold down the road. We joked with each other that we must be in for one hell of a payday based on the last few years…..LOL….well I just wanted to take the time to explain the 7 years of silence, so let’s get on with this thing… ;)

Aug 2016

Measurements…. my neighbor, Paul,come over after noticing me taking some measurements, After explaining what my plans were, he asked what my plans were for the size of the garage door. I told him I was planning on going with the standard size of 8 x 10. Paul suggested at least a 12 x 8. He went on to explain that a normal size door would give me the “closed in” feeling with a 18 x 26 garage, and that a 12 x 8 would give me a more open feeling and would allow me to walk past a car that was pulled into the garage door area without having to squeeze through. It made sense to me so I figured in a 12 x 8 garage door.

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My first job was to attempt to build a block wall up two rows across the back and front to get walls off the concrete pad and to get the stud wall to be approx 8ft high. I wasn’t worried about the sides because I had the bottom rails of the carport that would give a decent buffer to keep the wood off the exterior side of the concrete pad. Well my attempt at the masonry work was a complete disaster so I contacted a local brick mason and just paid to have it done right. He asked if he could do it on a Sunday, I said sure thing. He showed up at 8am and was pulling out the driveway by Noon. ( I spent that long just trying to get the mortar mixed right before I gave up)….so the brick mason was money well spent!

When I ordered the carport I ordered it with the 9ft legs. Instead of I having a small 1 ft extension on the top of the 8ft walls, I put it on the bottom. In the event I do get some rot on the side walls, I only have to replace the small 1 ft extension wall and osb panel, instead of trying to rebuild the bottom portion of a wall.

Framing pics

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In the pic above, you see “Inspector Danielle” overlooking my work on the 1 ft extensions.

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Here Inspector Danielle is ensuring she has her gear with her as we move on.



OSB going up….


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Sept 2016

Garage door…

Well I wanted to get a roll up door similar to what you would see on a storage locker. I like the idea of the door rolling up and sitting on the back of the header, I don’t think the carport arches would carry the load of a traditional garage door anyway. Well I didn’t want to come off the $1300 for that. So, plan B was formed, I decided to do something a little different. I built 4 (3ft) x (8ft) sections of barn style doors. I’ll run double rails and have barn style doors that will consist of 2 doors sliding off to each side of the garage. Then reality kicked me in the teeth...I priced the rails and hanging hardware….with the cost of the hardware and the price to build the doors, I’m just below the $1300 price tag I was trying to avoid…. :lol: ….oh well I think this will turn out a lot nicer in the long run.

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keithinnc

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Feb 8, 2010
Messages
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Location
Pine Level, NC
September 2016, finished up on getting OSB and Tyvek squared away.
 

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HSpencer

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Nov 28, 2010
Messages
2,854
Location
South Central US
Looking good!

I like the framing up of the walls and the doors you built. I think your going to be happy with the results. If your going to do any heat in the garage you might think of condensation on the metal roof if not insulated. I like the work you did and it should work well. Thanks for posting your build so far.

Best Regards
Herb Spencer
 
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keithinnc

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Feb 8, 2010
Messages
19
Location
Pine Level, NC
July of 2017, got the track installed, doors hung and discovered the doors had warped and twisted on me, so my plan is to take the metal frames I welded up and just insert the 1x4's into the frame so I don't have to worry about thickness of doors or warping and twisting in the future....decided to put off fixing the doors until spring of 2018. I wanted to get the electrical, vinyl, and inside done before the colder weather arrived.
 

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keithinnc

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Location
Pine Level, NC
Looking good!

I like the framing up of the walls and the doors you built. I think your going to be happy with the results. If your going to do any heat in the garage you might think of condensation on the metal roof if not insulated. I like the work you did and it should work well. Thanks for posting your build so far.

Best Regards
Herb Spencer

Thank you for the compliments, I ordered it with 9ft legs so I just made a 1ft wall portion to go along the bottom, that way if I have any rot or anything in the future I can pre-construct the 1ft section and just remove and replace. Hopefully, I will not have to worry about that though. I was disappointed in the warping and twisting of the doors, but I think the steel frames will be a good fix.
 

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keithinnc

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Pine Level, NC
From mid-July to Aug of 2017 was able to get the garage wired up. With some help of a licensed electrician that lived behind me, I was able to get the garage wired and he saved me from what was sure to be a failed inspection. I had purchased 30 and 50 amp breakers. He was quick to point out that code called for 20 and 30 amp breakers. I made sure that everything thing was done nice and neat so that he could easily see what I did and that he told me that neatness counts with inspectors...lol...so I slung straps everywhere and made everything as neat as I could. With his guidance, I passed the rough-in and final with no problems.
 

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keithinnc

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It was mid-Aug of 2017 I had finished with the vinyl siding.
 

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keithinnc

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after cutting up about 55 pallets I started on the interior walls in mid-Oct.
 

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keithinnc

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more pics of getting the interior walls done...
 

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keithinnc

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End of November I finished the interior walls...
 

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keithinnc

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Don't like the way the whitewash turned out, I added to much paint.... thought 3 parts water to 1 part paint would be good, but I'm not happy with it, so I just put some stain on it to darken the wall. Will not be doing anymore whitewash, I prefer the natural look of the boards.
 

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keithinnc

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I've been slack on posting some pics and updating this thread.... I figured I'd throw a few pics up.... been doing some odds and ends... and most notably got the ceiling done....
 

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Cougar67

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Very nice. I like that you raised the carport with some block.

I also have four random white Windsor chairs in my garage awaiting paint. They sure make a handy surface to set things on.
 
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keithinnc

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Pine Level, NC
Very nice. I like that you raised the carport with some block.

I also have four random white Windsor chairs in my garage awaiting paint. They sure make a handy surface to set things on.


thank you....I actually ordered the carport with 9ft legs....so on the sides the steel frame goes all the way down to the pad....the front and back were originally open. I knew I didn't want the framing to go all the way down to the pad, so I did two rows of block on the front and back...also gives the appearance of a regular garage build.
 
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keithinnc

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Thank you all for the compliments... my neighbor offered up an old tool box a couple of days ago.... shoot, free is my favorite price... got it sanded down and painted up today... will take care of the drawers and trim tomorrow.
 

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