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Foot operated gas valve

Manatee91

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Sep 15, 2014
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I have been welding for several years and am pretty good with stick and mig, I am starting to get into tig welding but I am having trouble working the gas valve on the torch due to arthritis as a result of breaking my hand in a motorcycle wreck. So my question is has anybody ever found or built a foot controll to start and stop your gas?

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matt_i

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I'm confused perhaps...on my tig welder (miller sync 250), the argon gas starts automatically when I depress the footpedal to strike the arc, and flows constantly until I stop. All I have to do is hold the tig torch and the filler rod.

Do you have a hand-control for amperage that's right on the torch? I've seen this setup for sanitary pipe welding in a facility where there's no possible way that a person could use the footpedal due to cramming their body into unergonomic positions. But usually...the hand control and the foot control are just options, so if you didn't like the hand, you just get a footpedal for the same machine. I can't say whether you also have to switch the torch to a "non controlled" version in that case.

Just some more to clarify. On my "bench" setup, I set the max amperage and the pedal is infintely variable to command 0-100% of maximum amps. It also starts and stops the argon with the arc. There's a programmed parameter for amount of pre-flow-delay and a knob to turn for the post-flow delay for the argon.
 
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Manatee91

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It is a scratch start with a flow knob. The knob is what's giving me trouble.

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matt_i

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I would figure that you can reverse engineer the argon from a pedal setup. Buy an electric gas valve from Red, Blue, Yellow, tig welder and use the signal from the footpedal. I think any footpedal would work, not required to be a tig pedal. All you want is the on/off contact. the microswitch would last longer if you used a relay instead of using to direct-switch the current.

Then set your knob to wide-open and integrate the gas valve back somewhere near the main welding cabinet.
 
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Manatee91

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I would figure that you can reverse engineer the argon from a pedal setup. Buy an electric gas valve from Red, Blue, Yellow, tig welder and use the signal from the footpedal. I think any footpedal would work, not required to be a tig pedal. All you want is the on/off contact. the microswitch would last longer if you used a relay instead of using to direct-switch the current.

Then set your knob to wide-open and integrate the gas valve back somewhere near the main welding cabinet.
That's actually what I was leaning towards. They even have 110 gas valves which I could hook up to something like the foot switches that be use to put our table saw on.

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Monza Harry

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This is what I believe you would need, [but you would need a foot pedal on your TIG for start/power/gas/etc. (scratch start means no high frequency just for clarification), there are torch mounted, bench mounted, and foot pedal, amptrols for TIG welders, just plug I the one you need] with the solenoid, the torch valve could be used for "fine tuning" the proper flowmeter/regulator would be for master flow control. Harry
https://lincolnelectric.com/en-us/e...ges/product.aspx?product=K223(LincolnElectric)
 
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Manatee91

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This is what I believe you would need, [but you would need a foot pedal on your TIG for start/power/gas/etc. (scratch start means no high frequency just for clarification), there are torch mounted, bench mounted, and foot pedal, amptrols for TIG welders, just plug I the one you need] with the solenoid, the torch valve could be used for "fine tuning" the proper flowmeter/regulator would be for master flow control. Harry

https://lincolnelectric.com/en-us/e...ges/product.aspx?product=K223(LincolnElectric)
That's right no HF start it's a multi prosses machine built primarily for mig at stick but is dose have a option for tig.

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