I hope everyone had a fine Christmas!!!
I enjoyed the time off playing in the shop non-stop. I stayed away from the office for the whole 5 days...but I did go into the plant to pic up some material for projects.
Over the last few weeks I managed to cross quite a few things off the "Tado" list. Started out making a set of Hand Guard Mounts for the new Sled. Everything on the after market or factory stuff was junk and over priced. So I made 10 complete sets of Left and Rights.
The test run went well and had no issues...well with the Hand Guards...but the Motor in the sled...more down below...
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The test run was at my buddies Cabin. We headed up after they go 30+ inches of snow. The conditions were perfect. Great base of snow and temps staying around 10°...absolutely perfect.
We ventured out with 23 miles on my sled and 51 one my buddies. they are set up identical and both bought on the same day form the same dealer. Needless to say mine burnt down. Smoked a Piston and a Cylinder.
Story goes we left his cabin and headed north. We stopped to get lunch after going about 30 miles. When we stopped we added a tad bit of Fuel and both checked our Oil since my buddies low Oil Light was flashing. I figured I had an extra 28 mile worth of oil compared to him.
We headed out got about 5 miles down the trail and his Light was glowing so he stopped and we took a stick and put in the Oil Tank to fined it was about 1/3 full still. My light was still off and I could still see oil in the Tank. About 5 miles after that the motor seized. Looked in the Tank and it was bone dry. No Indicator Light.
We towed it out to a road about 2 miles and I rode "*****" 30 miles back to his Cabin. We grabbed my truck and trailer and head to pick the Sled up. Dropped it off at the Dealer and said they would work with me on it. I was thinking they would not cover it under the warranty.
Heard back from the dealer and they found a short in the Wiring Harness...thus no light. So it sucked 3 quarts of Oil in 66 miles. Now they are going to use more Oil during the break in period of 6 hours but 3 quarts??? My buddies Sled burned less than 3 quarter in 157 miles.
The factory is covering it 100% and they will reset the ECM to make it run the full break in cycle again. I am happy...except we got 12-16 inches more snow the next weekend and I had to ride the spare Mountain Sled...oh so many first world problems. The riding was the best ever for this early in the season.
In between snowmobiling my Car Sales buddy informed me he was leaving the dealership to pursue a career in Finance and he would give me an awesome deal on a new truck...timing is everything...the ol'2016 HD2500 was having issues with the Fuel System thus it got traded off for a 2020 HD3500 and a new 8 1/2 foot Boss Plow.
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Absolutely love this truck!!! For the break-in it went right into service plowing a 6 inch snow the day I picked it up. Then the next day we hauled the Sleds north to ride.
Wrapped up the Snowmobile Dolly Build...12 complete sets. Now there should be no shortage of Dollys between my place, my buddies place and his Cabin!!!
The Rear Dollys:
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The Front Dollys:
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And the completed assemblies... and they nest together, an unplanned surprise:
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Next project is to build a "Barton Wand" for removing the spent Garnet from the Water Jet Tank. Barton gets $2900 for one without the Pressure Washer to run it. I looked at it when I was at the Fab-Tech show last month and decided to build one.
Sat at the computer for about 5 hours and designed it. Made the parts over the weekend but had to place an Order with McMaster which would only allow me to get so far with the fabrication.
The Wand works by running 2.5-3 Gallons a minute @ 2500-3000 psi up a Tube to create a venture effect and **** the Garnet up the tube to a diffuser where the solids settle out and the water returns to the tank. I am into it for $190 in parts and 1 Pressure Washer. Need to add a dedicated 230V Outlet near the Jet too.
Water Jetted all the parts and machined the Tube. Being a perfectionist I made "stars" to center the Pressure Tube in the middle of the Wand...we will have to see how that works.
The WJ parts:
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Mock-up Assembly...need to do a little tweaking. I am tooling limited on my Press Brake thus using what I have on hand is not the best but it will do.
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McMaster delivered today so we will see how far I get tonight. I need to make a Tubing Bender to put a 180° bend in 3/8 x .065 Wall DOM Tubing. That should be fun...not sure if I will do it in the Press Brake or make a conventional Bender???
Then yesterday I woke up early and headed to the shop rubbing my chin thinking what can I do today before we have to leave for the Family stuff??? Walking by the Plow Truck I noticed the Plow Harness hanging out...I noticed it before and thought I need to do something about that. So off to the computer...
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Put the Truck on the lift and started measuring, checking clearances and second guessing...by 10 am I had a design. Spit out the programs and started cutting and machining.
Had to make a couple of Spacers where the Recovery Hook was. The 35 year old Oven in the back of the shop did it job again kicking the Paint over in about 20 minutes.
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Man I love Stainless...304 Series .120 thick even installed Pem Nuts to allow for easier assembly.
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Did a little Machining too:
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Then my Wife called to remind me we had to be to my sisters in a half an hour...off to the Shower I went. Ended up at my sisters 7 minutes late, had dinner, BS with the Nieces and Nephews that were in town and at 5 o'clock I said it is time to go...got projects to finish. So I missed the gift opening but I was glad to get out of there.
The finished product...nice and clean...
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All in all 2019 was an awesome year. The company did very well...not quite where we wanted to end up on Bookings but we made the Sales numbers we were targeting which means we did not grow as much as we wanted but when they set the 2019 goals they set them pretty high and I warned them. It is a tough call but when you set the goals they should be a challenge but they bit off more than they could chew.
So this year we backed the growth percentage down a tad but it will still be a challenge and the troops are ready...they are salty and hungry for more.
One of the guys came across a picture of when we built the facility. I think this was taken summer of 2001. The building on the right was the Race Car Shop and Storage Building. The Black Marks in the parking lot are from breaking in tires on the Race Cars. Oh what fun it was. The pic must have been taken on a Saturday. No cars in the lot and it looks like the Crew was at the Shop. We must have been getting to roll somewhere.
The builds are now connected by an addition in 2004 and the final addition completed in 2007. All the trees planted tower over the Light Poles...
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I am grateful and looking forward to a great 2020!!!