Vintage Veloce
Well-known member
Yeah, that's not going to be easy.In for video of this...
Yeah, that's not going to be easy.In for video of this...
Yeah, that's not going to be easy.
.... They never lifted the pex off the bottom so a weird victory there in that they shouldn't grind through my tubes. ...
I suspect grinding 2" off the slab will require more $ in labor and equipment than ripping it out while it is still green.
The engineer said grind 2 inches off the top and then if it passes a compressive strength test we can lay a 5 inch reinforced slab on it and all sleep better at night. I'm praying the concrete underneath is good and the engineer seemed to be confident that it would be. They never lifted the pex off the bottom so a weird victory there in that they shouldn't grind through my tubes. I'm looking forward for the nightmare to end and to put all of this nonsense in the past pending the compressive testing goes well. Lots of lessons learned and egg on everyone's face but I still hold on to some optimism as does the engineer. I will continue to update after the grind, thanks again everyone and enjoy the weekend!
I suspect they are looking for voids...I would love to know the reason for the 2" grind and even more so how you intend to accomplish it.
Looks like the company owes you a new slab, & pex etc.
So, we're all doing a lot of speculating, and a lot of spending somebody's money, without a clue as to who is paying, and what their resources are. We also don't know how good the consolidation and set of the concrete is. The one thing we can at least make reasonable guesses at are the costs to repair this:
So, a 36x26 with rebar and pex costs I'd guess are:
1) Demo out and haul away the current slab. $2500 to $3500
2) Re-work base, form, rebar $2000 Not sure what kind of insulation is under slab, that oculd drive costs up a lot if full foam insulated.
3) Re-do PEX $1200 + labor
4) Floor drains and embeds $800
5) 24 CY concrete, placed $7000 to $9000
Overall, $14,000 to $17,000 to tear out and redo. More if full foam under the slab.
To rework the current mess:
1) Cut out or modify embeds and replace $1200
2) Form perimeter and place remesh $1200
3) Drill and place anchors and supports for remesh $500
4) Bonding Agents $500
5) 12 CY of fiber reinforced concrete, with WR admixtures and plasticizers. 5500 (a bit more per yard than original for working around remesh in thin section).
6) Curing Procedure and crack control $1000
Somewhere in the $10,000 range.
With care, the bonded overlay will give very similar performance to the original design. Theoretically, it may be stronger. It will have little effect on the in-floor heat, other than more thermal mass. It will take less time to complete than a complete tear out. It may affect the embeds a bit, hard to tell from the pictures exactly what will have to be done there. It will change the elevation to existing ground by a small amount. Drilling for a lift will have to be done well enough to get into the original slab, not just the overlay.
So, there's a $4,000 to $7,000 savings to salvage what is there, instead of doing new. That's quite a bit of incentive for the contractor to do it, the additional amount of a tear-out and replace might make him walk. If he walks anyway and has no recoverable assets to sue for, the OP is $5000+ ahead on reworking.
It might be quite a bit cheaper to grind and epoxy coat. That might be quite satisfactory, it really depends on what the condition of the mass of concrete is in, not just the surface finish. I'd wild *** guess $4000 to $5000 to grind and coat. Messing with the embeds might be problematic.
What this all depends on is the contractor, which is where we have almost no info. Is he owning the problem? Does he have resources? What has he suggested or agreed to do? If you can't get get him to agree, what can you recover from him, and manage to collect, without paying more for lawyers than you recover? Are you willing to invest $4000 to $7000 more for a complete tearout and replace vs a repair, or $12,000 more than a grind and epoxy if you have to pay for it all yourself?
Only the OP has the information to answer these questions, and he hasn't given us most of the information that decision would be based on. Just the ugly that we would all prefer to have go away and be replaced, if it's not our money we're spending.
Hope it works out but grinding to 2 inches off the top. ? Does the concrete contractor have a grinder that will do that? Ill bet he his zero experience in grinding concrete in that manner. If that all happens how do you fix floor drains? Better air test your pex.
Sent from my SM-G950U using Tapatalk
More good input and constructive criticism! For those asking why 5500 I feel the need to explain myself and I now realize I know more about concrete now than I did before. I am not an expert on concrete which is why I hired someone. I work in the airline industry and after rolling around on beautiful old slabs that have been beat to hell by large aircraft and AGE equipment I asked a guy who worked at the facility what it would take to have that as my floor and he ran me through what he did to repair a concrete pad in the hanger and he laid 5500 and did some surface work but I don't know what it was. In my ignorance wanting the same slab I have beat the piss out of for 14 years I was unaware that working with it was playing with the devil. I figured the guy with all the references knew and he obviously was terribly inexperienced with this material. I guess my want of a little cool factor and feeling of familiarity was a bad idea especially combined with a bad contractor so I'll take the heat for that I guess.
I will not be perusing anything legal unless he doesn't do the honorable thing and make the repair approved by an engineer. That road isn't a guarantee to get me what I want and will cost me another year and continue to make my life hell throughout that time. Plus the risk of an actual financial setback in these times REALLY does not interest me.
2 engineers, the contractor, another concrete contractor and myself will be having a meeting of the minds at 130 tomorrow afternoon to set up the final plan. If the engineers feel comfortable moving forward with a repair and lay out a plan I can be a little happier with I will move forward.
I am not very familiar with tiled garage floors or other coatings so if anyone has any opinions on what to finish it with I'm all ears. It will be used as a personal shop with some decent sized equipment in it. Carbide skis on my sleds might be the biggest threat but I can just use good practice and dollies to roll them around. easy oil clean up will be a big selling point. appreciate your thoughts! I'll update after tomorrows meeting.
The reality is, that's never going to be like a good solid pour would have been... It wouldn't pass inspection in a commercial setting and it won't be as strong or as long lived...
That said, having gone through even a worse slab pour experience... One that did in fact involve lawyers and 2 years worth of lawyer fees... Ultimately ending in bankruptcy court, where our scumbag contractor had our case thrown out because he hid his assets well...
I can tell you that if you can find a way to get it fixed to the point where you're satisfied, it may be in your best interest, in the long term.
A combination of grinding and microtopping might get you where you can live with it.
And some sort of refund... You shouldn't have to pay to fix it and they should be paying for your time/inconvenience.
In California, by law, the down payment to the contractor cannot exceed 10% of the project price or $1000, whichever is less. And after that you should never let the payments get ahead of the work. All payments after the down payment should be for work already performed or materials delivered to the job site. For instance, you don't even pay for windows and doors until they are delivered, all that risk is on the contractor.I was out in California helping my mom with her new house.
Here's an odd corrolary to my post and LLWillysfan's post on overkill:
The most demanding clients are the ones that usually end up with the biggest disasters, and the most trouble recovering from them. This comes from unrealistic expectations.
When the client has unrealistic expectations, there are only three avenues to satisfy them:
1) Pay an outrageous amount of money to get perfection.
2) Have a contractor that just plain lies to you promise to meet your expectations, and then do what he would anyway.
3) Have a contractor that doesn't know better try to meet those expectations, and fail.
The desire of the same demanding clients to have a "reasonable" price, or to take the lowest bidder compounds the problem, because it selects for alternative 2 or 3 above.
Wow, 2 years. Sorry to hear about that. I bet you wish you had not hired the attorney and thus saved those attorney fees, but hindsight's 20/20.
Maybe they should sell construction insurance to protect homeowner's from scumbag contractors. I was out in California helping my mom with her new house. I hired a local contractor to build a rear deck, replace roof, new flooring, etc.. They did a good job and we were happy.
But then my sister hired them to do work at her house 3 miles away. The contractor failed to tell the neanderthals that this new client's house was owned by the daughter of the owner of the last house. My sister overheard them making rude comments about my mom and me -- just typical neanderthal caveman banter. She fired them.
Then she hired another contractor, and they took my sister's money and did **** work and then stopped working on it entirely. So they're having to sue that contractor. It's amazing how many bad contractors are out there.
