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Hydronic heat boiler questions

lively1

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Joined
May 21, 2008
Messages
19
So I finally got my hydronic heating system installed. Ended up going with a Westinghouse combination boiler 144,000 btu’s and a hydro smart integration panel and RHT 10 loop manifold. I got the fluid in and air purged and up and running. Seems to be doing a great job and once the pad was heated not really running that much. However I am interested in tracking temperatures and boiler run times - I love looking at data...

What are you guys using to do this? I just installed a Aube thermostat from Menards (just an ambient air not pad sensor). The boiler also has an outdoor temperature reset sensor installed and the integration panel has a taco single zone controller. I do not want anything overly complicated, but would love to see the data. I also have internet and WiFi in the barn.

My other question is there any benefit to insulating the piping from the boiler to integration panel and from integration panel to manifold?

Thanks for your input.


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lively1

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May 21, 2008
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See pics of system
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jlv03

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Jan 19, 2020
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346
Location
SE IA
My Nest thermostat tracks runtime, but only up to a week in the thermostat itself. The app shows about 10 days. Then once a month I will receive an email about the previous month's usage.

I understand Ecobee offers similar functionality. I also have a Honeywell thermostat connected to the Internet via a RedLink gateway, but it only gives me a monthly report sporadically via email.
 

TurnipTruck

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Aug 28, 2005
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1,568
Location
Southcentral Alaska
I use a surplus 20-channel Yokogawa paperless chart recorder to track loop temperatures and air temperatures in three buildings. I infer runtimes from the loop temps.
 

lockhart3

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Joined
Dec 22, 2019
Messages
17
Location
Idaho
Yes on insulation on all piping you can. Your goal should be keep the heat in the fluid to get it to floor.

If you need good source check out Express Insulation on web. They even have sheets if you find it necessary to enclose sections that are piped to tight to use pipe tube type. And glue it shut don’t ignore the gaps that will let heat out.


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lockhart3

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Dec 22, 2019
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Location
Idaho
Oh and if you are new to pipe insulation- try using mitre box and hack saw blade to mitre cut the 90 elbows from the 6’ tubes. Then glue. Ends up looking cleaner and seals better.


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lively1

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May 21, 2008
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Oh and if you are new to pipe insulation- try using mitre box and hack saw blade to mitre cut the 90 elbows from the 6’ tubes. Then glue. Ends up looking cleaner and seals better.


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What type of glue do you use? I had a box of pipe
Insulation given to me a number of years ago from a professional insulator. The box even shows the numerous ways to make all the 90’s, T’s etc.. and even has a miter gauge on the box.


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lockhart3

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Dec 22, 2019
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Idaho
I’ve used “320 adhesive” - it seems very similar to contact cement.


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Tduby

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Apr 5, 2016
Messages
496
Location
Da U.P.
What is going on in the gray area behind all your pipes it doesn’t look like it is insulated. You could insulate your pipes but with how short everything is you will spend a lot of time and effort that could be spent sealing up air leaks or other things in your garage and get better results
 
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lively1

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Joined
May 21, 2008
Messages
19
What is going on in the gray area behind all your pipes it doesn’t look like it is insulated. You could insulate your pipes but with how short everything is you will spend a lot of time and effort that could be spent sealing up air leaks or other things in your garage and get better results


There about 3-1/2” of foam insulation board with fiberglass backing behind the manifold. It is all sealed up with expanda foam and silicon. I’ve spent a ton of time sealing up any gaps I can find.


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skamin20

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Dec 1, 2020
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11
Location
IA
curious are you heating a house or garage or shed. How big and what kind of insulation. Wondering as i am getting ready to install a boiler and i was looking around 140K BTU, i have looked at the westinghous and the hydrosmart panel. I have a 40x40x14 pole barn with spray foam insulation. Just wanted to see if i was in the neighbor hood of the right size.
 

finn

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Mar 27, 2005
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16,262
Location
The UP, God's country
I wouldn’t bother insulating the pipes. The heat radiated from the pipes isn’t really lost. It goes into heating the air in the conditioned building.

Might be different if they were domestic hot water pipes running through an unheated basement or some similar scenario.
 

PoorUB

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Mar 29, 2021
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11,651
Location
Fargo, ND
I agree. The heat from the pipes escapes into the building you are heating so it is not "lost". If the mechanical room gets ridiculously warm I might insulate the pipes, other than that I see no reason to insulate.
 
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