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Husqvarna Chainsaw leaking Bar oil

Hephaestus29

Well-known member
Joined
Mar 13, 2011
Messages
2,989
Location
Indianapolis
I have a Husqvarna 435 Chainsaw.
I only used it one time, I know it’s supposed
to supply oil for the chain but after
storing it in the case, the majority of
the oil leaked out into the case and onto
the floor.

No it wasn’t dropped or damaged in any
way. It was NOT a return item, it was
new, still new actually, just approx. 5
years old. “Just getting to it since I was
In school for 4 years” so it’s been on the
Back burner.

Is this common for this saw?
Has anyone else had this problem?

I noticed there is Not a tank within the
plastic case, the oil is just poured into
the case, I’m not sure if it’s a two
piece case or there’s more parts to the
case. Probably not getting a good seal,
or maybe not sealed at all?
 
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plinker

Well-known member
Joined
Feb 28, 2007
Messages
4,286
Location
Northern Wi
The tank is usually part of the case, gas & bar oil. Most saw I've used and seen will have a small to large amount under them after sitting for a period of time, just the way it is. Quantity of said oil depends on how long it's been sitting. Newer saws may be better about it or have a different oil pump that doesnt seep as much, that likely depends on the saw.

https://www.husqvarna.com/au/forest/when-working/usage/most-common-causes-for-a-chainsaw-to-leak-bar-and-chain-oil/

http://arborist101.com/troubleshooting-chainsaw-bar-oil-leaks/
 

PCustoms

Well-known member
Joined
Jul 23, 2011
Messages
23,211
Location
VT
What oils did you use?

Mine weeps a bit with the thin winter oil.
 

Jswain

Well-known member
Joined
Apr 26, 2013
Messages
2,463
Location
Calgary, AB
Was it stored outside with temps going up and down? Usually they all leak some and it seems when they are very clean it's worse. If you are only using it once in 4 years I would be draining both tanks

If you are using it more than that keep a cloth underneath it, don't pack it up until it's cooled down, and before you do open both oil & gas caps to relieve pressure then close back up
 
OP
H

Hephaestus29

Well-known member
Joined
Mar 13, 2011
Messages
2,989
Location
Indianapolis
I read an article online that said to
fill before use and not after. I guess
I’ll try that before I tear it down all the
way. I just wanted it to be ready for the
next time I used it.

I had a little 14” McCullough, and I never
had this much oil leak from it. That was
the best little chainsaw I will probably
ever see.
 
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Legion Prime

Well-known member
Joined
Sep 5, 2018
Messages
740
Location
Leelenau County MI
The first thing you should do is clean it off, everywhere you can. Then set it down on a piece of cardboard and leave it overnight. Check the next day to see whereabouts the leak seems to be. Follow from where the oil is on the cardboard back up to narrow down where it's leaking from. If it's on the left side of the saw it may be the cap is either not on tight enough or you may just need a new cap, simple fix. If there isn't any apparent leak it may just have been thermal cycling, it did apparently have four years to work its way out.
 

jg4660

Well-known member
Joined
Jul 30, 2019
Messages
130
Location
Western NY
I have the same saw...when i put it away hot i crack open the oil fill cap, seems to help some.
 

rct

Well-known member
Joined
Jan 31, 2011
Messages
195
Location
N Tonawanda, NY
They can all leak some oil when stored. Store the saw bar side up or upside down and it wont leak. No need to tear down.
 
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Hephaestus29

Well-known member
Joined
Mar 13, 2011
Messages
2,989
Location
Indianapolis
The first thing you should do is clean it off, everywhere you can. Then set it down on a piece of cardboard and leave it overnight. Check the next day to see whereabouts the leak seems to be. Follow from where the oil is on the cardboard back up to narrow down where it's leaking from. If it's on the left side of the saw it may be the cap is either not on tight enough or you may just need a new cap, simple fix. If there isn't any apparent leak it may just have been thermal cycling, it did apparently have four years to work its way out.

It didn’t take four years, I just haven’t
messed with it in that period of time.
I haven’t needed it, but I’m anticipating
buying a lot to build on, so I’m going to
need it.
 

seber

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Joined
May 31, 2016
Messages
4,202
Location
Deep East Tx.
I haven't seen one that didn't leak enough to drain the entire tank in less than six months. I take that back. My Shindaiwa never leaked. Wish I'd never sold that one.
 

Copymutt

Well-known member
Joined
Sep 3, 2016
Messages
3,395
Location
Colorado
From day 1 my Husky 346xp Forrester leaked puddles of oil. IIRC there was a tech bulletin on it. I did a minor file job on the terminal end that mates w/ the bar for a better fit. Still spots a little but acceptable.
 

Daveyclimber

Well-known member
Joined
Apr 21, 2017
Messages
213
Location
Montana
A lot of it is due to the oil tank becoming pressurized from temp fluctuations. The looser the tolerance on the pump, the worse it will leak. Drain tank prior to storage, that goes for fuel as well.
 
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