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What material do you use for your countertops?

ShaunieG

Member
Joined
Oct 29, 2021
Messages
11
I'm currently renovating my garage and planning to add a countertop table. I've tried looking into which material would be great in https://www.caesarstone.ca/blog/types-of-kitchen-countertops-design-ideas/ and some of the articles available on the net but I can't seem to find a great material that is stain and scratch proof. Doing a lot of projects with the table so it needs to be quite durable. What materials do you guys have for your work table?
 
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FMB4

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Jan 19, 2017
Messages
2,926
I use a sheet of 3/16" textured rubber over 1/2" OSB (painted with floor poly) on the top of my roll-around. This, of course, allows me to use either the steel top, coated OSB, and/or the rubber sheet depending on what I'm working with.
 

niget2002

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Joined
Oct 2, 2012
Messages
11,265
Location
Josephine, TX
I use plywood for the counter tops. Then I put a trim on it that has a 1/8" lip up. I slide a sheet of fiberboard into this lip for the top of the counter. I don't glue it down. It curls a little the first time there's a big humidity swing, but once it settles back down it's stable.

Then I don't worry about scratches or stains. When the counter top starts to look real bad, I use a scraper to lift it up and I replace it with a new one.

It has a nice smooth surface that things slide on. You can coat it with furniture wax for a bit more protection.

Only downside is that chemicals will soak into it if left to long.

The counter at the last house was 6 years old before I needed to replace it. I only replaced that one because we were selling the house and I wanted it to look great.

I have considered a stainless steel work top on one of my benches for doing really greasy jobs.
 

cannuck

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Nov 30, 2021
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4,662
Location
Rural SK
I have 20' of benchtop each side of the shop, built from 2x8s and covered with 1/8" steel wrapped around with 2 x 90 degree breaks at front edge and a 6" "backsplash" against the wall. Has served me well for the 38 years it has been in use. When I need a different surface, I have an old cast iron type setting table that I use for layout and centerpunching and for weld/fab setup a 48 x 96" table on wheels, but that one I screwed up on. It is 1/4" with some welded stiffeners and that is simply too thin (welds distort it from flat).
 

CraigStu

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Joined
May 22, 2014
Messages
4,057
Location
Blacksburg, Va
If you are not going for stainless steel, I really like the hardboad sacrificial idea from niget2002. This stuff gets called several names but think of pegboard w/o the holes. You have to look at HD and Lowes and any other stores you have because they don't all have all varieties in size and thickness. IE HD calls it tempered hardboard and has it in 2x4 and 4x8 sheets in 1/8 or 3/16 and the 3/16 is just $26. So use it til it's ugly and then replace it. You could enhance it's liquid resistance by spraying it w/ your favoite clear.
 

steve308

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Joined
Nov 20, 2011
Messages
2,082
I just use particle board painted to seal it. I have a couple of cutting boards that I protect the top with when hammering, drilling etc. The best protective measure is the huge pile of **** covering the workbench so as of now I am only assuming the countertop is still there.
 
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BillK

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Aug 24, 2006
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9,367
Location
Beautiful Southern Maryland
Hoe big will the table be ? Do you want a backsplash on it ? I have one bench at my business that I use when assembling engines and lots of miscellaneous tasks. It has a white Formica top and is 20 years old and still in very nice condition. I don't use it for beating on things or anything totally disgustingly dirty. I like the white because it reflects light and makes it easy to see things. Also the Formica is real easy to clean.
 

e36jon

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Joined
May 2, 2013
Messages
237
Location
San Francisco CA
I used to run a bicycle shop and the owner used that textured ABS material you can buy at the big box store. Not a fan, but it was at least impervious. That was undercut by the texture making it impossible to really clean. It also scratched easily. In that setting I would have loved stainless.

At work we had a variety of tables: In our machine-shop we had three steel-topped 'welding tables' (I never saw them used for welding anything in 7 years!) and they were awesome. I don't know what the finish was but there was never any rust and no schmutz when you used them.

In our finishing studio they had a bench covered with translucent 0.125" PP sheet. You could work with tapes/adhesives/finishes and everything would pop off afterwards. Cleaning with alcohol worked great. Not super cheap but tough and replaceable. This was over a butcher-block 'lab bench'.

If you want to use kitchen grade stuff I would aim at Corian just because it's so easy to work with. All your carbide router/saw bits work fine... Solid Surface has overstock/seconds/trim sheets of Corian. I've used them for a bunch of small projects and they've been great. Your local counter guys may also be a resource if they are sitting on sheets thy don't need.
 
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nadogail

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Jan 23, 2009
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32,057
Location
Coronado, CA
Are we talking about a kitchen or a working Bench Top?

Mrs nadogail has quartz countertops in her kitchen, they work fine and I am confident they will last a very long time.

My heavy bench was made by Hallowell (sp?) and I rescued it from being sent to the Dumpster in ‘76. That bench has been with me in 4 homes in three cities. The top is made from a wood based composition material that is 2” thick. It was recoated with an epoxy mixture about 20 years ago and looks new.
My pretty bench was a Father’s Day gift about the same time. It has a top that looks like a Bowling Alley. I keep it covered with two layers of Red Resin paper.
When I weld on my bench, I lay down some fiber cement backer board.
If I were to build a new work bench, I would seek out an old heavy solid core door and cut it to size. The last one I had my hands on came from a bank when they remodeled a branch office, 25 years ago.

Some guys like Blanchard Ground Steel, but that can be pricey.
 

mike93lx

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Joined
Dec 9, 2013
Messages
37,949
Location
Richmond, VA
Are we talking about a kitchen or a working Bench Top?

Mrs nadogail has quartz countertops in her kitchen, they work fine and I am confident they will last a very long time.

My heavy bench was made by Hallowell (sp?) and I rescued it from being sent to the Dumpster in ‘76. That bench has been with me in 4 homes in three cities. The top is made from a wood based composition material that is 2” thick. It was recoated with an epoxy mixture about 20 years ago and looks new.
My pretty bench was a Father’s Day gift about the same time. It has a top that looks like a Bowling Alley. I keep it covered with two layers of Red Resin paper.
When I weld on my bench, I lay down some fiber cement backer board.
If I were to build a new work bench, I would seek out an old heavy solid core door and cut it to size. The last one I had my hands on came from a bank when they remodeled a branch office, 25 years ago.

Some guys like Blanchard Ground Steel, but that can be pricey.
The first line says garage...
 

Renegade1LI

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Joined
Mar 11, 2018
Messages
5,024
Location
long island ny
I have a couple old high school wood working benches, 3" maple butcher block On top of solid maple cabinets. For my new shop I have a steel road plate 5' x 10' x 3/4" that I plan on making into an island work station, just have to come up with a layout. A few other benches I made out of 5/8" euro form ply, the stuff is tuff & has a nice plastic like finish, I think it's 15 ply, also great for jigs & shop grade cabinetry.
 

Bucko

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Joined
Aug 23, 2021
Messages
679
I use plywood for the counter tops. Then I put a trim on it that has a 1/8" lip up. I slide a sheet of fiberboard into this lip for the top of the counter. I don't glue it down. It curls a little the first time there's a big humidity swing, but once it settles back down it's stable.

Then I don't worry about scratches or stains. When the counter top starts to look real bad, I use a scraper to lift it up and I replace it with a new one.

It has a nice smooth surface that things slide on. You can coat it with furniture wax for a bit more protection.

Only downside is that chemicals will soak into it if left to long.

The counter at the last house was 6 years old before I needed to replace it. I only replaced that one because we were selling the house and I wanted it to look great.

I have considered a stainless steel work top on one of my benches for doing really greasy jobs.
Sounds like what I do but I call the material Temperd hardboard (like the clipboard material). I figure its cheap and uniform, easy to dust off, stuff glides across. I do throw a few small nails around the perimeter to keep it down.
 

niget2002

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Joined
Oct 2, 2012
Messages
11,265
Location
Josephine, TX
Sounds like what I do but I call the material Temperd hardboard (like the clipboard material). I figure its cheap and uniform, easy to dust off, stuff glides across. I do throw a few small nails around the perimeter to keep it down.
Yeah. I'm pretty sure that's the same stuff.
 

TheShrine

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Joined
Oct 27, 2008
Messages
1,168
Location
Texas Hill Country
Built (3/4" plywood) counter top Cedar Batten "tray" for MDF, cut to size, to fit in. Then cut, bent metal sheeting (metal sheets have 3 screws each.) to cover the most abused areas. Easy change out if I make too many mistakes. The MDF floats it is not nailed or screwed down. The stainless tray is where I do the "dirty" work.

So far so good.
 

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Nutria

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Joined
Jun 23, 2015
Messages
799
Location
Eastern Sierra
Old butcher block and solid core door with a maple apron. I throw down cardboard sheets and old road signs for working surfaces sometimes/some places.

IMG_1575.JPGIMG_1576.JPG
 

The Frisco Kid

Well-known member
Joined
Apr 20, 2012
Messages
645
Location
Central Texas
I really like two layers of 3/4" birch plywood with a sacrificial layer on top. I have used hardboard in the past, and I am thinking about going with MDF on the current bench and applying thinned wipe on poly. It is supposed to soak into the MDF and add strength and water resistance (who knows if it actually works...)

I would love to try a layer of HDPE or similar.
 

NakeDiesel

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Joined
Sep 6, 2007
Messages
2,750
Location
oklahoma
My welding table is 3/8" plate steel. My 20' long workbench is 2 layers of plywood painted black. It's held up well over the last 7 years rebuilding transmissions on it and many other projects over the years.
 

LeonardY

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Joined
Apr 16, 2011
Messages
5,108
Location
Southern California
I made a top from plywood and glued a sheet of steel to it. Then a coated it with paste wax.
Maple counter for another and some IKEA butcher block counter for another.
 
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