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Below 265 SQ/FT a small motorbike shop

All workspaces below 265 squarefeet.
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slim_grim

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Oct 19, 2014
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239
Location
Central NC
Some humor for the shop thanks to my lovely wife. For those that don't know Ewan McGregor and his buddy Charlie Boorman had a wildly popular adventure motorcycle touring documentary called Long Way Round that had a huge impact on the adventure motorcycle scene and that film is what got me interested in big boxer twins.

When it comes to janky clutch repairs, rounded fasteners, and broken moto parts, he's our only hope (insert lightsaber emoji).

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slim_grim

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Location
Central NC
When I was rebuilding the suspension on my XJ, I absent mindedly ran the M8 bump stop mounts down with my 1/2" impact. Of course, I went too hard and broke a fastener off in the frame. No biggie, I'll fix it one day...

One day came when I hooked my new to me toy hauler to the Jeep and decided that I need to stiffen up the rear a tad more. Not wanting to make the ride too harsh, I started looking at air bags and other options. Sumo Springs seemed like a good fit, so I ordered a set.

Now...about that broken bolt.

I tried drilling it out to no avail, so I decided to beat the weld nut into the frame and replace it with a rivnut. I set myself up with an extension and a big hammer and went to town. Town was very far away, but I got there. Amazon rivnut went right in and I got the Sumo Springs installed. Even with their kit made for vehicles lifted 2-4", they're too short to have an impact on ride height. Oh well. I stuck the factory bump stops on and I think this is my sign to see if I can ditch the Jeep in favor of a slightly larger tow vehicle. The Jeep is probably fine, but something larger will make the towing experience much more enjoyable. A weight distributing hitch is an option, but they can be kinda cumbersome when you get into really uneven terrain. Two door Tahoe? 90's Ford Bronco? RCSB 4x4 truck? So many choices.

Side note: The previous owner was confident that the Jeep had never been off-roaded. The hammered rear bump stop mounts and a bent trans cooler line up front from the suspension over travelling tell a different story. Still a dang solid little Jeep though.

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rd65

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Sep 29, 2017
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Location
Granite Falls, WA
Subframe: bent
Exhaust: bent and hitting the rear spring
Rear shock: a bit leaky
Solution: pull fender off, use a giant steel digging bar to kinda straighten it up, ignore the leaky shock for now

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Good enough. Let's go on an adventure!

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I can get you fixed up with an Ohlins shock for that thing. :beer:
 

mschoo92

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Oct 2, 2023
Messages
81
Location
Sussex County, NJ
Just read through this thread, very cool shop! I'm considering either turning my 10x12 shed into a small workspace or building a 12x16 so this gives some great ideas. Do you notice any humidity issues in your shop without a mini split or is the vapor barrier/insulation doing a good enough job to keep things dry?

Looking forward to see how this progresses!
 
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slim_grim

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Oct 19, 2014
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Location
Central NC
I can get you fixed up with an Ohlins shock for that thing. :beer:
I'm on the hunt for a used set of taller Ohlins shocks for my old GS if you come across any. Seems that the shocks made for the GSA would be a good choice.
Just read through this thread, very cool shop! I'm considering either turning my 10x12 shed into a small workspace or building a 12x16 so this gives some great ideas. Do you notice any humidity issues in your shop without a mini split or is the vapor barrier/insulation doing a good enough job to keep things dry?

Looking forward to see how this progresses!
No moisture issues that I've noticed.
 

rd65

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Sep 29, 2017
Messages
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Location
Granite Falls, WA
I'm on the hunt for a used set of taller Ohlins shocks for my old GS if you come across any. Seems that the shocks made for the GSA would be a good choice.

No moisture issues that I've noticed.
Just have the one off my 400xcw. Sold the fork cartridges already. Lowered the stock suspension 2" along with valving and springs under the assumption i would ride more. Hasn't really been the case yet. Your shock is already leaking so your going to be spending money. 😉
 
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slim_grim

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Location
Central NC
Awesome shop and progress so far.
Thanks!
Just have the one off my 400xcw. Sold the fork cartridges already. Lowered the stock suspension 2" along with valving and springs under the assumption i would ride more. Hasn't really been the case yet. You shock is already leaking so your going to be spending money. 😉
My 350 shock has had some work done to it at some point and I'm pretty fond of it. Gonna have a buddy split it and give it a refresh.
 
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slim_grim

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Central NC
I ordered a cheap KTM clutch lever on Amazon and received an OEM Brembo lever with a nice little card and microfiber towel. Nice! Gonna have to remember this seller.
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I also checked the valve adjustment on my mighty R1200GS. Sure is easy when the heads poke out the sides and there aren't any fussy shims to deal with.
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slim_grim

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239
Location
Central NC
About a year ago, I took my old F100 over to my folks place to grab my dump truck to bring home to replace the fuel pump. Luckily, it made it home but it was running VERY poorly as I sputtered into my drive. I let other projects take priority and I've had a broken down dump truck at my hose and my old Ford was left sitting in my parents barn

Fast forward to last week when I had a colleague visiting from Brazil who's a car nut and I shamefully didn't have my old Ford to take him on a cruise. Evidently, old pickup trucks are kinda rare in Brazil. That shame motivated me to get the dump truck sorted so I can bring my hot rod home.

The good news about waiting so long was that buddy decided to Cummins swap his dually and gave me a fuel pump. I had to get creative with the fuel line routing, but it's hard to beat a free fuel pump. Time will tell if the float works or not. Might hit the inside of the tank...

Either way. Planning to go revive the old Ford this weekend.

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slim_grim

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Central NC
About the old Ford. Total budget build. Reman 302 roller short block, Craigslist GT40 heads, $200 C4 transmission, 3.25 open diff 9". Built it when I was in school and had no money...

In keeping with the spirit of the build, I've got a world class T5 that I paired with an S10 tailshaft housing to put in it, 3.70 gears with a tru-trac, and I'm planning to add power steering when I find the parts. I've convinced myself to keep the twin I-beam setup and just give it all a refresh. The reason that I haven't done any of this? I hate the idea of laying in the grass and I don't wanna clog up a buddy's shop with a potentially time consuming project. Might just have to build myself a small shop. 🤔

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slim_grim

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Central NC
About building a small auto shop. I did a very rough lumber BOM to gauge financial feasibility for an 18'x24' pole barn shell with 12' walls to accommodate a 2 post lift. Lumber comes out to $2242.52 using big box store prices. Doesn't count plywood gussets for the DIY Fink style trusses and I assumed 2x4 furring strips for the roof & exterior walls. That's not nearly as scary of a number as I expected. Gonna do some CAD work and actually come up with a proper BOM including exterior cladding, doors, fasteners, etc. Also gonna take some site measurements to see if I can bump up the depth a bit.

Construction style will be similar to my last project shown below.

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Xti04

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Nov 11, 2016
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Make it as big a structure as you can afford! You can finish it as you go.
Make sure your county or town doesnt have lot coverage requirements. Im on 1.5 acres but had to attach my 30x50 to my house with a breezeway to meet under roof requirements my town has. Go as big as y like @Cdubu52 said You can always finish out later. Make provisions for lift and concrete and you will never regret either one.
 

cccoltsicehockey

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Apr 3, 2014
Messages
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Location
Charlotte, NC
Make sure your county or town doesnt have lot coverage requirements. Im on 1.5 acres but had to attach my 30x50 to my house with a breezeway to meet under roof requirements my town has. Go as big as y like @Cdubu52 said You can always finish out later. Make provisions for lift and concrete and you will never regret either one.
I had a similar issue as this. Could only be the size of the heated square footage of the ground floor of the house. I connected by a breezeway as well to get around this size limit. I also echo to go as big as you can on the outside that you can afford and do everything else down the road if needed.
 
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slim_grim

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I don't have any size restrictions aside from property line setbacks. I could go bigger, but have really enjoyed the small space of the moto shed and I've arrived to the contrary opinion that the ideal size for a shop is as small as you can live with. I feel the same about houses. Even the small moto shed tends to accumulate stuff, but the size is constantly reminding me to keep the space focused and avoid the trap of keeping everything that I think might be useful someday. I think a bit more depth will be SUPER nice for engine swaps, so I'm gonna try to grow a bit in that dimension.

There's gotta be a clip floating around somewhere of Marie Kondo extolling the virtues of a small shop. "Does the extra square footage spark joy, or is it just a place to put more stuff?" - Marie Kondo probably
 
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cccoltsicehockey

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Charlotte, NC
That is a very fair and logical point. I know I suffer from flat space and free space disease for sure. Another problem is the thought that I definitely might use this piece of wood or metal 14 years down the road for something. If it works for you, that is awesome. Almost strikes me as a bit of european mindset vs american build as big as you can.

I think the added length you mentioned is a good idea. It was in some thread on here that mentioned a minimum of 27ft and preferably 28-30ft for depth with a 2 post width. This allowed for a 22-24in deep workbench in front of the vehicle. Then this allowed at least 25ft for the lift space to fit vehicles. Your dump truck is long, though, so maybe account for 27- 28 ft for the lift depth. My lift can be used asymmetric or symmetric though, so I figured worst case, I can do my engine pull with the door open and the vehicle in asymmetric if it is extra long to complete the task up front. One last thought, is if you go to 20ft wide in a storm, you could fit two wide in that garage.
 
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slim_grim

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Central NC
Almost strikes me as a bit of european mindset vs american build as big as you can.
I've got no idea why giant shops (or houses) no longer appeal to me. Maybe all the 5S talk at the European company I work for has worn off on me. I might have to put an American flag on my desk as a countermeasure.
My lift can be used asymmetric or symmetric though, so I figured worst case, I can do my engine pull with the door open and the vehicle in asymmetric if it is extra long to complete the task up front.
That's a fantastic point.
One last thought, is if you go to 20ft wide in a storm, you could fit two wide in that garage.
I considered going wider for this reason, but I think I'd rather leave space on the side to add a lean-to when time, money, and motivation align.
 

rd65

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Sep 29, 2017
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2,889
Location
Granite Falls, WA
I went as large as I could w/ county rules - no larger total footprint than 2000 sq/ft without hiring a surface water engineer. That includes gravel around building as gravel is impervious surface. Wound up w/ 32'w 28'd 10' walls. I screwed up and did not plan for 2 post lift and with the saw cuts on the slab right down the middle in both directions it makes it very difficult to add. I may look into a 4 post at some point. I would like to add another larger toolbox but I do not want to give up the square footage.
 
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