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    Machinists - Looking for a small job ?

    -70's/80's Craftsman? All but guaranteed it's cast iron. As the others have said, very likely you can find an off-the-shelf gear like that- there's absolutely nothing unusual about it. McMaster-Carr has a selection of gears, too. Not as extensive as Boston or Martin, but for something fairly...
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    Inside Doc's Shop...

    -On this particular machine, there's also the fact that the tool slide is kind of biased towards having the tools below the work. There's more +X travel than there is -X. Not a huge thing, but there's also the simple fact that it eases programming, not having to remember that minus sign each...
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    Inside Doc's Shop...

    -Upside down? That's normal boring bar, it's just that, in this machine, the tool/part interface is rotated 75 degrees towards the operator. (Hence the machine being known as a GT-75; Gang tooled, 75 degrees.) (That is, compared to normal manual engine lathe format.) All the OD tools are left...
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    Inside Doc's Shop...

    You mean like painting a piece of material with Dykem, and then lasering your lines and dimensions into it? Actually, can't say I'd ever even heard of the idea 'til just now. :D Don't see why it couldn't be done, though I'd wonder about the accuracy of the scale. That is, if it marks off a...
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    Inside Doc's Shop...

    And those, I just back from the anodizers earlier this week, and finally had a chance to sit down and finish them. In this case, they needed to be laser engraved to mark the two different sizes. I have a laser, the typical K-40, with some tweaks, but I hadn't used it in a couple of years. So I...
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    Inside Doc's Shop...

    Looks like I missed one for you gents. Quick video of making a part for a Trracer paintball gun: This unit is a short extension, with a slightly constricted bore, so the older marker can use today's slightly smaller diameter paintballs. Doc.
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    Inside Doc's Shop...

    One quick mod to yesterdays part stop; Since I was dealing with a long, thin part, I decided I'd make a second internal rod, this one with a concave coned end. That would help center the far end of the rod, hopefully letting it all run a little truer. So I rooted through the scrap bin, and...
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    Inside Doc's Shop...

    Yeah, I've thought about it, in a vague "the concept's in my head somewhere" way. :) The issue is that it needs to be adjustable, anywhere from maybe an inch, out to 12" or so. And at this point, I haven't had either the time nor the mental clock cycles to spare to design and build it. Got a...
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    Inside Doc's Shop...

    One common accessory for both turret lathes and some of the conventional lathes, is a work stop. It's a fixed feature mounted in the spindle, or attached to a collet, etc. that lets you put a part into the machine, and holds it in a repeatable position. That is, if you have, say, ten parts, and...
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    Machinist Reference Books

    As a late-teenager, I built a custom car. I wanted to make all sorts of little bits and parts for it, like I saw in the magazines- such as "Lil' John" Buttera- but didn't have the machines. Shortly thereafter, I picked up a badly-worn mill-drill, and took a couple of classes at the local...
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    Bought Bridgeport Clone - Now Getting it Set Up for Basic Machining

    -Certainly, and I've seen that done. Ona Bridgeport or similar knee mill, however, the majority of the oil winds up running down the knee elevating screw. I didn't know that on my Grizzly (a bolt-for-bolt clone of a Bridgeport) and now the unsealed concrete under the base is pretty well soaked...
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    Inside Doc's Shop...

    That's... pretty much what I got it for. :) Doc.
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    Inside Doc's Shop...

    Quick little in-action video on the new lathe. Not a proper piece, just a test part to demonstrate some of the tools. Doc.
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    Inside Doc's Shop...

    I got the new braking resistor in yesterday, and after a few other must-dos, took a moment to install it: The one I had, it turns out, was a 200-ohm, 80-watt. Not sure why I got that one, though as I've said, it was intended for the Nichols, which has a 1HP VFD (on a 3/4 HP motor) so it may...
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    Inside Doc's Shop...

    -Lower resistance? I'm definitely something of an electrical dunce, but I suppose I can see how that would work. Most of the braking resistors I've seen are listed in ohms and wattage- the manual for this one recommends a 100-ohm, 300-watt unit. So maybe try something like a 75-ohm, or drop all...
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    Inside Doc's Shop...

    It would seem I can still trip-out the VFD, if I go from forward to reverse too fast. And "too fast" isn't all that fast, really. That may be a problem when I go to do some tapping with a releasing head- which is one of the main tasks I got this smaller turret for. Anyone have any ideas about...
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    Inside Doc's Shop...

    Something like that, or a thumbscrew or wingnut could work in one or two places, but there's a lot of places where it'd be more trouble than it's worth. The locks on the cotters I just made, would be too close together- the handles would get in each others' way. I also need a small wrench- like...
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    Inside Doc's Shop...

    The very last little bit of functionality this thing needed, was the "split cotters", the clamping features to hold tools in the turret sockets. I started out trying to "fix" the originals, which had been mangled and distorted by countless ham-handed operators over the last sixty years, who had...
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    Bought Bridgeport Clone - Now Getting it Set Up for Basic Machining

    Rule Number One: Keep your hands away from the spinny bits! That's just as important as "keep your booger-hook off the bang switch" for the gun guys. :) Yes, lots of people have had injuries caused by mills, lathes, drill presses and bandsaws. The thing you have to remember though, is that...
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    Bought Bridgeport Clone - Now Getting it Set Up for Basic Machining

    This thread is a perfect illustration of the hidden aspect of machine tools, the part no one tells you 'til you've already bought the machine. :) The idea that you have to have tooling roughly equal to the weight of, and around twice the value of, the machine itself.... just so you can use it...
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