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New garage in the Islands, with bonus house attached!

Hottrod

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Jul 6, 2011
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150
Location
West Indies
I'm doing a new build here in the Caribbean, and have been chatting with Andy about flooring after reading his awesome “Modern Garage in the Far East” thread. He's been hugely helpful, and in conversation he suggested I post a thread of my own, so here it is.

The construction was started in April, so a lot of progress has already been made, and I'm including a lot of the backstory in case it is of use to you in your own decision-making!

To make a very long story short, we purchased an old home expecting to fix it up, and realised after all of the planning was complete that it would be better to start from scratch, which is what we did - we’d get exactly what we want, and would not have to deal with the myriad problems of living in an older home.

We got the plans sorted out, and considering the realities of Island Time, the approvals process was pretty quick, but not as quick as the 2 days it took to literally remove the house and its foundations. We knew we were making the sensible decision, but truth be told, it seemed almost sacrilegious to demolish an entire house, and watching the process start was a bit unsettling! In for a penny, as they say…

It turns out that during the demolition we uncovered some structural deficiencies, so any lingering uncertainties I’d had quickly evaporated. Plus, I didn't have enough glue to stick things back together at that point. :wtf:

The site is on a hill, but the lots are terraced so we had an almost flat piece of land, and all of the retaining walls etc. were in place and in excellent shape. The layout of the house would be largely dictated by the shape of the land and the view of the sea to the South, and with the location of the driveway there was only one sensible place to put the garage.

We’re into modern architecture, and the height restrictions in the neighbourhood dictated that we’d need to stick to a single storey. In order to achieve the highest possible ceilings we knew that a flat concrete roof was the way to go, and the advantages of hurricane resistance, the lack of noise from rain when compared with a metal roof (when it rains here, it REALLY rains), and the fact that we were going for a contemporary home anyway made this an easy decision.

My primary goal for the garage was to allow me to detail the cars in a perfect environment – clean, comfortable, extremely well-lit, a place for everything, ample power sources, and easy to clean/wash down all of the polish dust etc. Secondarily, I wanted to allow for minor mechanical work to be undertaken, and to have a space for tinkering.

Lastly, I wanted to ensure that we could hang overhead racks off the walls or ceiling when I eventually need additional storage for infrequently-used items.

I knew I wanted a 3-car garage, to accommodate our 2 cars plus a toy car at some later stage, and my thinking was that I might want a lift in the future for more substantial mechanical work or possibly to create an extra parking space underneath the toy car for when the kids get older. The area in front of the garage would be for visitors to park and there needed to be a turning area as well.

After factoring in the many other considerations (budget, available space etc.) we decided upon a space just shy of 32’ x 22’, with an additional 2’ deep by 11’ long workbench area which is to the NW of the garage, and this will have a small shop sink on one side. I also have a 12’ 6” x 5’ 5” closed storage room off of the garage, for luggage, Christmas stuff etc.

The layout we ended up with was this:
garage%20plan.jpg


The house is being constructed of concrete block and has a flat reinforced concrete roof that will be covered by 2 types of sprayed polyurethane foam to create falls, and to function as a waterproofing and insulating material. Depending on the thickness of the base-layer, we'll be getting an R-value in the range of 14-24 from the foam alone. The whole shebang will be coated with a UV-protective paint, and then be topped with an inch and a half of gravel to provide additional UV protection and to help burn off water. The gravel will also have the advantage of giving the appearance of a uniform surface to the roof, as the nature of sprayed foam means that it has a gently undulating surface. With all of this good stuff up there I’m expecting that the house (including the garage) will be relatively cool on even very hot days.

So far, the plan is for the garage to be finished in a light colour, with a white or v.light grey epoxy floor. Porcelain tiles are my second choice, but the absence of grout lines afforded by the epoxy is hugely appealing to me. I would of course welcome your input on this point!

Lighting is to be provided by nine 1'x4' T8 fluorescent fixtures, each with 3 32w bulbs, and aluminum-framed glass garage doors with frosted starfire glass inserts throughout will round off the look, allowing lots of light in during the day, and a nice diffuse light out onto the driveway at night. I'm going for the Close Encounters look! The lifting mechanism for the 9' and 18' doors will be the side-mounted jackshaft types from Liftmaster.

Electrically we'll have 5 duplex plugs spread around the perimeter of the garage, and there will be one high up for a wall-mounted fan. The panel supplying the garage has lots of room for more circuits if needed. I plan on having a wall-mounted vacuum cleaner, so far either the Hoover GUV, the Metro HRS83 or the Bissell Garage Pro. Any input on this point would be most happily received!

Cabinetry is totally undecided so far, this will depend on how badly I blow my budget, but will basically comprise built-ins with a nice long workbench and further storage below.

So, on to the pics:

So this is what we started off with:
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Which soon turned to this
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And left us with this – a clean slate!
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An auspicious start – the garage is the first point to be laid out!

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Trenches being dug for foundations
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The wooden guides look crooked because I've blended several pics together, but as you'll see later on, the walls are straight as an arrow!
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Base layer for foundations poured, foundation walls and steel starting to be built up...
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Detail shot
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Floor ring beam all made up
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Spaces being filled and compacted
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More compaction, plus a little help from the rain which helps to further pack the base, and the Pesticide went in sometime around here. Water barrier is laid.
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On to the Garage, which had been left for last in order to afford easy access to the rest of the house up to this point. The trenches for the floor beams in the garage can be seen, to the lower right of this shot.
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Rebar for the columns going up - 8 x 1" bars in each column!
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Column rebar being tied
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Columns ready to be formed up and poured
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Out of time for now, much more to come. Next up- preparing the base and pouring the concrete for the garage. Stay tuned!
 
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Thruxton

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Dec 30, 2010
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Virginia
Nice work! My wife and I lived off the Eastern Main Road in St Augustine for 6 mos in 94 while she taught at UWI- your place looks like it is in a neighborhood we used to walk through. We loved Trinidad, had a great time there!
 

abstamaria

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Manila
That seems a great plan, Hotrod, and we're in it from day one! It's good you showed part of the neighborhood, which puts hour build in context for us tourists. Looking forward, Andy
 

Red Leader

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May 15, 2011
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Denver, CO
My first thoughts while scrolling through the pictures (without reading the thread yet) was...

1. Oh, so he's taking off that weird fence-like garage door and replacing it with a new garage door. Cool.

2. Wow, so he wasn't very careful when he removed it (seeing all the torn bits of concrete around). haha

3. Oh HECK the whole freakin' house is getting torn down!!!

:)

This will be a cool build. I'll be watching it:D
 
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Hottrod

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Jul 6, 2011
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West Indies
My first thoughts while scrolling through the pictures (without reading the thread yet) was...

1. Oh, so he's taking off that weird fence-like garage door and replacing it with a new garage door. Cool.

2. Wow, so he wasn't very careful when he removed it (seeing all the torn bits of concrete around). haha

3. Oh HECK the whole freakin' house is getting torn down!!!

:)

This will be a cool build. I'll be watching it:D

;) We had an auction to get rid of everything of use before the demolition, so the steel gate had been removed in that shot- literally everything that could be moved was purchased and re-used somewhere, from the wiring in the walls (recycled for the copper) to the curtain rods to the closets. It was the ecologically sensible to do, and the proceeds also helped with a bill or two!
 
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Hottrod

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West Indies
Nice work! My wife and I lived off the Eastern Main Road in St Augustine for 6 mos in 94 while she taught at UWI- your place looks like it is in a neighborhood we used to walk through. We loved Trinidad, had a great time there!

Glad you enjoyed your time here, and a big "thank you" to your wife for her contribution at UWI! Will have to figure out a roti delivery to VA somehow!
 
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Hottrod

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West Indies
The next step was preparing the base for the concrete pour - lots of compacting/filling/compacting and so on.

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Red sand went on top and was further compacted.
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Getting ready to pour! Waterproofing membrane in place, and concrete standoffs to hold the BRC in the centre of the slab...
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Pumper arrives!
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There's a bit of a jump here, as I was abroad for a few days - the main house floor has been poured, along with the floor of the storeroom off the garage (which is at the level of the main house, higher than the garage floor) and the walls are starting to go up. The columns for the garage were also poured at the same time and they came out great. Here the garage sub-floor is ready, and the BRC is being put down.
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BRC nearly complete, ready to roll!
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Finally - we have a garage floor!
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Keeping it nice and wet to ensure it cures properly...
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Here's a view from the other direction - my normal vantage point from which most of the photos have been taken is on the road at the top of the retaining wall.
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Hottrod

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West Indies
From there, the walls start to go up, so we can start to get a real feel for the size of the garage and the rooms in the house.

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Eye-level view
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The two doors measure 9' x 7' on the left, 18' x 7' on the right. The central column that exists here is structural, but is to be widened with blockwork to the final size , and once the upper beam is cast (it drops down to meet the top of where the doors will start) the openings will be correct.

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fergus

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Yolo County CA
Wow! Kinda makes sense...needed a bigger garage so had to knock the whole house down and start over! Just kidding. I'm guessing that its not as easy to add on to a concrete structure as it is to stick-frame buildings like we have in US. Cool build though - I'll be following for sure.

Is the amount of steel typical for building a home there?
 
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Hottrod

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West Indies
Wow! Kinda makes sense...needed a bigger garage so had to knock the whole house down and start over! Just kidding. I'm guessing that its not as easy to add on to a concrete structure as it is to stick-frame buildings like we have in US. Cool build though - I'll be following for sure.

Is the amount of steel typical for building a home there?

Truth be told the original house really wasn't very functional, and given the choice to rebuild exactly as we wanted the house to be at a similar cost to renovating, it just made sense.

The amount of steel is NOT typical, although pretty much all homes here are built of steel-reinforced concrete block, but my design has large spans, up to 35 feet, and we do get earthquakes several times a year. Coupled with the weight of a concrete roof, the Engineer was pretty careful with his design.
 

orange02ss

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Oct 6, 2009
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Guam/Houston
Hi Hottrod

The garage and house look great!

I am really interested in the layout of the house. I noticed you put up a partial of the drawings, is it possible to see the complete drawing with the whole layout? Or label the rooms one of the pictures? Also what is the square footage going to be?

We build our houses on Guam the same way. I was ready to start building, then my wife decided she wanted to move back to TX for a while. We will move back to Guam in a couple years and im trying to get some ideas. I have already put a list together from stuff in Andy's garage that I want to use (grass paver driveway, planted roof, some of the garage layout etc..).

Cant wait to see the progress!
 

Thruxton

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Glad you enjoyed your time here, and a big "thank you" to your wife for her contribution at UWI! Will have to figure out a roti delivery to VA somehow!

Oh man how I miss roti and doubles! And to stay on topic, your progress is amazing, I'm enjoying watching this build.
 
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Hottrod

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West Indies
Oh man how I miss roti and doubles! And to stay on topic, your progress is amazing, I'm enjoying watching this build.

Glad you're enjoying the post Martin - I'll do my best to have a 'hot doubles with slight' in your honour tomorrow morning! :D One of the best things about living here has got to be the culinary melting pot!

Movin' right along, the forms for the cast concrete roof beams are next. The timber bases are set in place...
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And the steel reinforcement goes on top. Conduit for wiring is to be put in place for the flush light fixtures that will shine down across the garage doors as well as for the light fixtures in the garage itself.
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Will also have a 30A 220v outlet plumbed into the ceiling in line with the column that divides the two door openings, so that if I ever get around to installing a lift I can take power from there. It would be neater to have an in-ground supply, but given that the lift is a long way away (and may never materialise) I figure it'd be better to just keep it out of the way.

Here's an alternative view of the whole building to give some perspective.
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All of the steel for the beams that support the garage roof slab are in place here...
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Some steel ****, for those of you that are interested
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And here's what the view from the door into the garage from the house will look like - even though the garage door heights will mean that the lintel will reduce the height at the openings somewhat, we still get an unobstructed view right out to the driveway entrance gate in this direction, and standing in the garage itself we have a view down the valley to the sea... it's just awesome when all of your planning comes together!

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Bib Overalls

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Still hooked. The house we lived in when we were in the Philippines was made out of concrete. Everything except the doors, door jambs, window sash and cabinetry. The most common modern construction method in tropical climates. Will your ceilings and roof be concrete as well? Are you required to have a cistern and collect your roof run off?
 
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Hottrod

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Still hooked. The house we lived in when we were in the Philippines was made out of concrete. Everything except the doors, door jambs, window sash and cabinetry. The most common modern construction method in tropical climates. Will your ceilings and roof be concrete as well? Are you required to have a cistern and collect your roof run off?

Yup, roof will be concrete, but there are no requirements to collect the runoff -we DID consider it, but the rainwater would be used for watering the garden and flushing toilets, so this requires separate plumbing to the lines carrying water from the local Water Authority, plus the issue of having to circulate and manage the stored water to prevent it from getting stale and gross made the idea less appealing!

Will keep posting as things progress - I've nearly caught up with the actual point in construction, so the posts will be a little less frequent from here - thx for your interest, will try to keep it updated regularly.
 

dieselmike

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BC
is that a view to the water all those houses have? looks like the guy behind you is getting screwed!! haha ***** for him! with his new fancy patio et al. you gonna grow some fruit trees? heck, id have peaches oranges bananas mangoes etc etc etc..... love the progress keep it going.... lets see some pics :thumbup:of your view!!!
 
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Hottrod

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is that a view to the water all those houses have? looks like the guy behind you is getting screwed!! haha ***** for him! with his new fancy patio et al. you gonna grow some fruit trees? heck, id have peaches oranges bananas mangoes etc etc etc..... love the progress keep it going.... lets see some pics :thumbup:of your view!!!

Yup, the view is to the water, but I'm within the height rules, which are very clear and he'll be fine - truth be told, even without the rules I wouldn't have blocked him!
 
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Hottrod

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AWESOME!!!!:bowdown:

Thx :)

Would you believe my parents actually live BEHIND the fella who I'm in front of, and he's been partially blocking their full view for years - because he purchased the house that way years ago they didn't make a big deal of it, but his recent extensive renovations have included re-roofing, and despite visiting to see how badly his roof looked from their garden, he hasn't opted to reduce his roof height - this despite being out of line with the covenant of the property.

In the real world there'd be a short discussion that involved a lawyer, but basically without the support of the leaseholder it ain't gonna happen that way in Caribbean, so his roof remains high, but I suspect he's shitting bricks about how high my roof is actually gonna go.

I'm from the 2 wrongs don't make a right camp, so he's safe.

BTW - two great (mature) Julie Mango trees on the property already!!
 
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Hottrod

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Apologies for the delay in updating the thread, I've been out of town for a week or so...

Things are progressing nicely on the build! Here the forms for the concrete beams in the roof slab are being made up....
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And the conduit for the electrics are in place, in between the steel reinforcement...
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Here's a view of the formwork from below.... with blue sky, for a change!
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The first interior garage wall has been rendered!
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Fast-forward a week and the plywood forms for the roof slab are all in place, both for the garage and the storeroom, and the reinforcing steel has been placed and is being tied in.
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All of the rebar is being supported on concrete standoffs to ensure that it ends up in the right place, in the middle of the slab.
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View from the driveway
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Underside of formwork
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Future workbench and tool storage area!
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View towards front gate, from the garage/house threshold
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More formwork
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As an aside, the larger roof areas are being cast in place due to structural requirements, but smaller areas will allow for the use of pre-tensioned reinforced concrete beams with filler blocks, over which a concrete pour will be done to lock everything together. This is a much quicker way of doing things, I thought I'd include a shot of it in case anyone is interested in seeing this system.
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The garage is really starting to take shape now! The rebar that remains sticking up is for a parapet wall that will sit above the main garage beam.
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Conduit is in place for the downlighters that will shine down across the face of the garage doors.
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omr

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this is so interesting to see the process , thanks for posting ..
 

smsteve

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Aug 28, 2008
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Montrose, Kalifornia
Loving this build Hottrod! Thanks for the continued updates and all the photos. Fascinating stuff with it all being done in concrete. I'm curious, what do you do if down the road you decided you wanted a few extra receptacles or anything additional electric wise? It doesn't seem like you can just run a few new lines without busting out a jackhammer! :headscrat

I know you are "one of the good guys" as far as not blocking your neighbors view, but perhaps since he's messing with your parents, you could at least mess with him a little bit? Can he take a joke? Perhaps a nice 10' tall neon "Eat At Joe's" sign on your roof? Maybe a nice big hot tub up on your roof with a few palm trees just to see how it would look?
:lol_hitti

I'm subscribed and looking forward to seeing how it all turns out.
 
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Hottrod

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West Indies
Glad you're enjoying the thread, thx for the encouragement. If we need to add more receptacles then you're correct - we'd have to go in with some heavy artillery for the concrete in the area where the wall box would go, but the cables themselves are all run in conduit in a straight line, and we know exactly where they are, so we'd basically just chip a hole where we need to put a wall box, tie it into the existing wiring run and then concrete-patch around the new box. It's a great deal harder than a drywall modification, but that's how we build here.

For the type of light work I plan to do, I figured that the 4 plugs on the workbench would suffice and I have additional wall-mounted boxes around the perimeter of the garage to allow for a ready supply of power for my DA polisher, vacuum etc.

The Eat at Joe's sign sounds like a great idea, may have to give it some serious thought!! :bounce:
 

wpozo

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Feb 19, 2011
Messages
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Don't let those guys leave the rebar any closer than 2" from the wood (forms). Go out there with a measuring tape and some marking spray paint -the day before the pour and measure every few feet (top bottom and sides). Any time you see less than two inches.. Scream and yell!!!

GREAT JOB!... YOu'll enjoy that house forever and probably leave it to your children..
William.
 
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