To avoid these ads, REGISTER NOW!

Finally my 30x40 garage is going to happen

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
I can finally report that work has begun today. After several weeks of nothing but either rain or snow here in East Tennessee the ground is dry enough to begin work. This will be my build thread on my 30x40 pole barn and I will update it as it progresses. The concrete guys showed up bright & early this morning to start prep work for the slab. After laying out the stakes they began by skimming off the grass and levelling the site. The neighbors barn in the background is looking a little rough.. I'm the fat guy with the ponytail in the camo pants.
 

Attachments

  • 188373_10200148203741929_1093200756_n.jpg
    188373_10200148203741929_1093200756_n.jpg
    145.1 KB · Views: 769
  • 8681_10200148201341869_2062024166_n.jpg
    8681_10200148201341869_2062024166_n.jpg
    102.4 KB · Views: 884
  • 525147_10200148209462072_228957330_n.jpg
    525147_10200148209462072_228957330_n.jpg
    112.3 KB · Views: 705
  • 598346_10200148219542324_747761708_n.jpg
    598346_10200148219542324_747761708_n.jpg
    128.4 KB · Views: 718
To avoid these ads, REGISTER NOW!
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
Next came a load of crushed stone for the base. Not bad progress for the first day.
 

Attachments

  • 46795_10200148245542974_1215858640_n.jpg
    46795_10200148245542974_1215858640_n.jpg
    104.9 KB · Views: 608
  • 68974_10200148240262842_1648678681_n.jpg
    68974_10200148240262842_1648678681_n.jpg
    77.1 KB · Views: 471
  • 308042_10200148234622701_169874423_n.jpg
    308042_10200148234622701_169874423_n.jpg
    123.4 KB · Views: 457
  • 379274_10200148230782605_265736861_n.jpg
    379274_10200148230782605_265736861_n.jpg
    132.5 KB · Views: 467
  • 18427_10200148223502423_852669760_n.jpg
    18427_10200148223502423_852669760_n.jpg
    94 KB · Views: 524
Last edited:
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
"Gus" is keeping the seat warm while the crew takes a lunch break..
 

Attachments

  • 47850_10200148206942009_1542736596_n.jpg
    47850_10200148206942009_1542736596_n.jpg
    112.5 KB · Views: 685
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
One little "interesting" event while they were levelling the site prior to putting down the crushed stone. The guy running the Bobcat hooked the ring on an old unused very small septic tank and exposed it. After having a look in the hole, deciding it hadn't been used in many years, and that it was nowhere near where my lift posts are going we all agreed that it never happened and buried it back up under much red clay & crushed stone. If Jimmy Hoffa is down there he will be under my garage because we aren't gonna mess with it. Actually I had one of the neighbors stop by and he mentioned that many years ago there had been an old mobile home up in that part of the yard and it's at least 200' from my current tank so it's a non issue at this point. You just never know what you might find when you start digging. :thumbup:
 

Attachments

  • 004 (2).jpg
    004 (2).jpg
    145.7 KB · Views: 906
Last edited:
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
Not much progress today. Too damn cold but the job foreman did show up and set some of the forms in place so they could get an idea of where they need more stone to get it level. Hoping the weather is better next week.
 

Attachments

  • 001.JPG
    001.JPG
    114.6 KB · Views: 527
  • 002.JPG
    002.JPG
    116.9 KB · Views: 479
  • 003.JPG
    003.JPG
    100.3 KB · Views: 7,496

Kevin54

MEMBER EMERITUS
Joined
Jan 12, 2005
Messages
29,341
Location
Urbana, Ohio
attachment.php


What's the small eyebrows on the back of the other building in the background, and did the one get knocked off?
 
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
LoL... Those are redneck windows. But actually we get some pretty heavy wind up here on our little hill and that's a carport that's completely open in the front. The previous owner cut those holes in the back wall to allow the wind to pass through rather than have the carport take off like it's in a Wizard of OZ movie. Here's a pic from the front. I'm keeping the carport and the new garage is being built behind it. It will get retired from garage duty and be used for the lawn mower, motorcycles, gardening junk, etc. If I have any money left after the new garage is finished I may have the front closed in and an overhead door installed.
 

Attachments

  • Carport-1.JPG
    Carport-1.JPG
    85.9 KB · Views: 597
Last edited:
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
Monday 2/18 more progress.
 

Attachments

  • 014.JPG
    014.JPG
    145.8 KB · Views: 579
  • 011.JPG
    011.JPG
    123.8 KB · Views: 7,224
  • 010.JPG
    010.JPG
    130 KB · Views: 531
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
attachment.php




What is the purpose of the metal rail? I'm assuming that is where the garage wall will be and what shows on this side is the apron?
Good guess. That is correct. The building is going to have 2 10x10 overhead doors on the 40' side and I am assuming the rail has something to do with levelling the floor. The slab where the building is going to sit will be dead level but the 10' apron in front of the doors slopes away from the building some for water runoff. Here is a rough computer generated rendering of what the building will look like as sent to me by the garage company. "National Barn Company" out of Portland TN.
 

Attachments

  • 30x40 garage.jpg
    30x40 garage.jpg
    8 KB · Views: 741

Kevin54

MEMBER EMERITUS
Joined
Jan 12, 2005
Messages
29,341
Location
Urbana, Ohio
So do they leave the metal rail in then? Like I said, I've never saw that before. What's the top of the rail look like? is is more or less like an upside down "T" ?
 
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
Kevin it's folded over on the top edge and is what the overhead doors close against to prevent water from coming in under the doors. It will stay when the concrete is poured. I'm not very good at closeup pics but here is the best I could do. No progress report today. It's been raining since late last night.
 

Attachments

  • 001.JPG
    001.JPG
    61 KB · Views: 612
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
Today 2-20-2013 the slab got poured. Yay !
 

Attachments

  • 002.JPG
    002.JPG
    99.4 KB · Views: 672
  • 007.JPG
    007.JPG
    99.5 KB · Views: 689
  • 009.JPG
    009.JPG
    100.6 KB · Views: 7,033

Kevin54

MEMBER EMERITUS
Joined
Jan 12, 2005
Messages
29,341
Location
Urbana, Ohio
attachment.php


Make sure you get everything back filled as soon as possible. By that I mean, get your dirt put up around the edges so the gravel doesn't wash out if you get a huge rain. If the gravel washes out, you'll stand a chance of the new concrete cracking and dropping somewhat.
 
To avoid these ads, REGISTER NOW!
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
How are you going to put the poles in the ground if you have already poured the concrete?
My property is loaded with Limestone ledge and the folks at National Barn Company decided that it would be easier and more cost effective to build on top of the slab. Also by doing it that way rather than pouring the slab after I end up with true 12' walls on the inside. Made sense to me and the cost was the same as it would have been to do a traditional pole barn on less rocky ground.
 
Last edited:
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
This just arrived about a half hour ago. Yay ! Now if I just had the garage to put it in....
 

Attachments

  • New lift.JPG
    New lift.JPG
    93.2 KB · Views: 627
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
As of today the slab is officially DONE.
 

Attachments

  • slab ready for electric.JPG
    slab ready for electric.JPG
    94.3 KB · Views: 694
  • slab finished-2.JPG
    slab finished-2.JPG
    116.5 KB · Views: 530
  • slab finished-1.JPG
    slab finished-1.JPG
    109.7 KB · Views: 550
  • cutting expansion joints-2.JPG
    cutting expansion joints-2.JPG
    131 KB · Views: 573
  • cutting expansion joints-1.JPG
    cutting expansion joints-1.JPG
    129.3 KB · Views: 590

bigfredtn

Active member
Joined
Dec 6, 2005
Messages
29
Location
tennessee
What part of E.TN are you in? I went to school and lived in E.Tn for several years. My kids were born in E. TN.
 
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
I'm between Jonesborough & Fall Branch. Surrounded by cows & cornfields. Real nice country out here and quiet. I can sit on my front porch all day and watch absolutely nothing happen. As it should be.
 
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
Progress report. My garage is here ! Well sorta...
 

Attachments

  • Arrival 2-26-2013.JPG
    Arrival 2-26-2013.JPG
    130.6 KB · Views: 586
  • Arrival.JPG
    Arrival.JPG
    102.2 KB · Views: 504
  • Unloading trusses.JPG
    Unloading trusses.JPG
    116 KB · Views: 518
  • Moving the lift.jpg
    Moving the lift.jpg
    121 KB · Views: 499
  • All unloaded-2.JPG
    All unloaded-2.JPG
    140.6 KB · Views: 528

towbar

Member
Joined
Feb 27, 2013
Messages
8
Location
Marshall NC, heart of the Appalachain's
NHBandit, looking good!! love the 67 in the carport as well!!!Camaro guy myself!

Newby here just across the NC line from you! Will be watching this one closely since I have plans on building a 40x60 pole barn style building in a month or so. I got a online quote from National Barn in TN, but they were about 2.5x the $ what your smoking deal came in at. How did you score such a deal, you call em up and beat them up on price? How did you settle on NBB to do your build?
 
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
towbar they were reccomended by another member here who lives near the NC border in Mountain City TN. I did beat them up pretty good on the price. Their first quote was a bit more and didn't include insulation or a window. Insulation alone was a $2100 add on. I told the saleman I was probably going to pass and keep looking unless he could do WAY better. He came back with the $11,600 price and threw in the insulation and the window at no extra cost as long as I would sign a contract to commit to the deal right away. So I beat him up some more and mentioned that I read on their website about a veterans discount as well. He upgraded the walk through door to a much better door and threw in the gable vents and I agreed and signed the contract. If you want to try to work them a little send me a PM and I'll give you my name and the name of the salesman I went through. Nice guy and he will bend quite a bit to get the deal done.
 

towbar

Member
Joined
Feb 27, 2013
Messages
8
Location
Marshall NC, heart of the Appalachain's
Man, that's a sweet deal, a guy names Paul quoted mine for $27k, didn't include garage doors, but did include walk in door, 14 ft walls, 4 windows, full polyfoil insulation, rat guard around the bottom, overhangs and wainscot.

I've been keeping this site hot for a couple years but hadn't ever registered till I saw your build post and wanted to follow your build since you were so close to me, figured the process and cost would be comparable. thanks for the offer, will take you up on that in my effort to beat em down on $$$. will PM you.

How thick is your slab for your lift? that baby is gonna be cool! that'll be the next item on my list...after the garage of course. you use fiber reinforced concrete? Are you running power from your home or installing separate service meter?

sorry for so many questions...guess I'm just getting excited!
 
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
towbar they dug out 4x4 pads for the lift 6" thick reinforced with rebar. The rest is fiber reinforced 4" thick. Running power from the house out to a 100 amp sub panel in the garage. I have 400A going to the house so should be fine. Feel free to ask anything else that comes to mind. I got alot of my info here myself. I can see where your quote was alot higher. Any time you go over 30' wide it goes up alot, also the overhang added a bunch to my quote so I went without it. I only wanted 1 window and it faces the middle of my backyard. My thinking was if I can see out, prying eyes can see in too. I love this area but out here in the country there is a little bit of a problem with meth heads. It was Paul I dealt with too.
 
Last edited:

The Boss

Well-known member
Joined
Dec 9, 2012
Messages
387
Location
Connecticut
Congratulations! That is some beautiful country out there and you got a killer deal on your garage!

Sweet 67 too! ;)
 
OP
N

NHBandit

Well-known member
Joined
Jan 11, 2012
Messages
2,757
Location
East Tennessee
Congratulations! That is some beautiful country out there and you got a killer deal on your garage!

Sweet 67 too! ;)
Thanks. I had to try to keep the cost down everywhere I could. I have a budget of around 25k total including the lift, electric, compressor, etc. and I should be fine. The only major expense left is the 2 10x10 overhead doors. They weren't included in the price of the garage "kit" but doing the frameouts is included. National Barn wanted another 2k to provide the doors and I'm sure I can do alot better locally. How's your weather up there in CT ? My daughter is in Mass and has just about had it with snow this year. I'm glad we got the hell out of that part of the country a couple years ago although NH will always be "home"
 

The Boss

Well-known member
Joined
Dec 9, 2012
Messages
387
Location
Connecticut
Thanks. I had to try to keep the cost down everywhere I could. I have a budget of around 25k total including the lift, electric, compressor, etc. and I should be fine. The only major expense left is the 2 10x10 overhead doors. They weren't included in the price of the garage "kit" but doing the frameouts is included. National Barn wanted another 2k to provide the doors and I'm sure I can do alot better locally. How's your weather up there in CT ? My daughter is in Mass and has just about had it with snow this year. I'm glad we got the hell out of that part of the country a couple years ago although NH will always be "home"

Hasn't been too bad lately, more rain than snow.

It was gorgeous earlier this week - got half of my roofing up.
 
To avoid these ads, REGISTER NOW!
Top Bottom