She is up and making chips.
I finished reassembly this afternoon. Its all hooked up and making chips with my one speed (really slow). The new casters should be here this week and I will have the new pulleys in also that way I have all my speeds. Powerfeed works great.
I rebuilt the powerfeed cylinder with new seals and a little paint, that works well, just leaks a little out the vent in the reservoir. I am going to have to machine a better vent or some sort of internal deflector. I installed a torrington bearing at the bottom of the upper wheel adjustment handle to make it easier to get the proper tension on the blades. The blade guides were worn tapered in a couple of cases, so I turned those square again. They are undersized, but at least they are straight for now. I can get some new ones soon.
I ran a tap through all the holes in the table to clean them out and then sanded the table with some WD40 and 400grit, just to clean off all the rusty and junk. I also added a proper drain plug in the gear box. Once the plug was in place I refilled the nasty old fluid with some nice, clean Mobil 1 Synthetic gearbox oil. Its designed for industrial machinery.
Who ever owned this thing before, painted it. That apparently meant paint every bolt, slide, etc. Idiots. So I cleaned as much of the old paint off the hardware and slides, sandblasted what parts I could and painted a few things black for detail and the machine grey.
The TSC implement paint still seems soft in places even though I used a hardener. It will be interesting to see if it ever hardens up or just stays a little soft. I didn't paint the inside of the machine as Parma painted it with a blue enamel and it was pretty nasty inside. To do it right I would need to pull the whole saw apart and I really wanted to get this saw into action.
Looks like I will need two 2,3,4,5 pulleys for the speed control. Mine is missing both and the motor uses a smaller shaft than the gearbox drive. I'll order those this week. I have a new belt coming in some other parts I ordered. This will let me keep the old belt as a back up.
I have 6 brand new blades if anyone needs them. I picked up a 14/18 and under initial testing it works well on stainless header tubes. I am going to keep the old 10TPI and one of the new ones for thicker materials. Also need to build some sort of workholding vice to bolt to the table.