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Cheap wire loft shelving for the space challenged

Lucky Strike

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Jan 10, 2007
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Houston
I am working in a 320 sq. ft. two car town home garage. So... space is at a premium. I have 16 inches total above the garage door, which I need to make use of. I previously re-purposed some wire shelves that I removed from a closet. They have proved to be quite sturdy. So I decided to use some cheap wire closet shelving for my loft. I also had to come up with a design that maximized the shelf space with no waste. So, I needed to support one end of the shelf with the wall, and the other end with the ceiling, this way no space below the shelf is wasted by supports.

Here is the space I needed to fill:

IMG_3118.jpg


I got a six foot length of 16" deep wire shelving at a big box store:

IMG_3119.jpg

*NOTE: Like all things, there are various grades of this type of wire shelving. What you see here is a Closet Maid product and it is their "close mesh" shelving. A standard pre-cut 6' length of the cheap stuff is $7 and change. A 6' length of this stuff is $17 and change. The difference is the wires running from the front to back of the shelf are spaced every 5/8ths of an inch instead of 1" spacing. Doesn't sound like much difference but it is much more sturdy.

My plan was to use clips to hold the back of the shelf to the wall. These are the clips I found:

IMG_3127.jpg


And I planned to suspend the end of the shelf from above using all thread rod, washers and nuts:

IMG_3122.jpg


I needed some brackets to attache the threaded rod to the ceiling joists, but could not find any. So I decided to make them, out of drilled flat plate steel, like this:

IMG_3120.jpg


I used my vice and a ball peen hammer and a screwdriver to make the brackets, after cutting off lengths of the drilled plate with my rotary tool:

IMG_3123.jpg


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Cut the rod to length and attache the brackets:

IMG_3125.jpg


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Used washers and drywall screws to attach the brackets to the joists:

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Spent some quality time hunting for the joists and studs. (my stud finder is a POS) Then attached everything:

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Loaded it up:

IMG_3137.jpg


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The gas cans are empty. If you are unlucky enough to have been in Houston for Hurricane Rita you know why I have so many extra gas cans on hand....

I made three supports, but only needed to use two. Now I only have to make one to put another shelf on the other side of my garage door header.

Hope this gives ya'll some good ideas. Nice to get a few more things off the floor.
 
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Lucky Strike

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Houston
How do the rods attach to the shelf?

The rod passes between the wires on the shelf, and I have nuts and washers on either side of the shelf that clamp onto the wire.

Like this:

IMG_3143.jpg


A side benefit of this is that you can adjust the shelf up and down to get it level.
 
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Lucky Strike

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Houston
Great idea! Nice work with the brackets.:thumbup:


Thanks, I thought about using a thinner gauge metal for the brackets. That would have been easier to bend, but as is those brackets are very solid, and I'm glad I went thicker on that.
 

bmwpower

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Looks good. You might want to distribute the weight by placing a long steel bar between the washer and the shelf. But might be okay as is if the weigh is kept to a minimum.
 

66HertzClone

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Long Valley, NJ
The rod passes between the wires on the shelf, and I have nuts and washers on either side of the shelf that clamp onto the wire.

Like this:

IMG_3143.jpg


A side benefit of this is that you can adjust the shelf up and down to get it level.

That mount looks good for the weight of the empty gas cans, but might be a little weak for heavier items. You might consider using a 1 x 2 or other size wood strip along the entire underside of the shelf. Holes thru it for the threaded rods and fender washers to spread the load. Not meant to be critical, just an observation. :thumbup:
 
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Lucky Strike

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Looks good. You might want to distribute the weight by placing a long steel bar between the washer and the shelf. But might be okay as is if the weigh is kept to a minimum.

I thought of that, and may eventually do that if I intend to load the shelf with more weight, but as is It it works for what I need it to do. If I need to beef that aspect of it up, I intend use some metal strap to connect the rod to the thicker wire that runs the horizontal length of the shelf.
 

mbatarga

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Sep 14, 2005
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883
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GA
I have a higher ceiling height than you do based on your pictures, so I was able to use the wire shelving brackets that are placed under the shelf and attach to the wall about 12" below the shelf height. One thing I did have problems with though is that because of the weight of items stored, the original plastic clips I used (the type that are held in place by 2 screws - 1 above and the other below the shelf) have cracked, and some have broken in 2. I went to my local Home Depot and found that the shelving vendor now offers a replacement clip made of metal. I bought 2 bags and have replaced all of the broken clips with them. Anyone using these shelves for heavier item storage - I'd recommend you use the metal clips rather than plastic.
 
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Lucky Strike

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Update. Put up the second loft shelf a while back but just now got around to taking a picture of the finished project. They hold a lot more weight that you would think.

IMG_0001.jpg
 

CamarosRus

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Renton, WA (Seattle)
Another option that I used is to screw eye bolts into ceiling joists. Spread eye bolts open enough to insert small chain ......and use turnbuckle at other end to remove slack.
 

Smokey

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Dec 26, 2006
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The Garden Spot of SC.......Rock Hill!
Keep an eye on the plastic clips/fasteners they tend to degraded over time and become very brittle. After approx 4 years I had a few of them snap at the bend and allow the shelf to pull from the wall, more so if there was any force on them from uneven walls.

Nice idea!
 

brokenknee

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Dec 7, 2009
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Northern, MN
If you did just use those plastic clips, watch the weight; I had a wire rack like that let loose in the closet this summer. Yes it was loaded really heavy, but just something to be aware of.

cl.jpg
 

Crizzle

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Dec 2, 2009
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Indianapolis
Has anyone mounted the same wire shelving parallel to the door tracks on the sides of the garage? That is what I am planning to do right now and would love to see what the finished product looks like.
 

jake00

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Aug 21, 2005
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illinois -- NW Burbs
I did the same, but used OSB (7 bucks) on top of the closetmade shelf brackets that fit into the vertical rails

32 sqft of shelving for about 40 bucks
 

tstukel

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Feb 13, 2008
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Stuart, FL
I did something similar but used the metal strap as the hanger. I cut a small slit in the ceiling wall board, pushed the strap through the slit, wrapped it over the joist and fastened it with screws. This would also work above the garage door.

I like this setup because it keeps my floorspace clear.

Garage 2009-11-03 012sma.jpg
 
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Lucky Strike

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Has anyone mounted the same wire shelving parallel to the door tracks on the sides of the garage? That is what I am planning to do right now and would love to see what the finished product looks like.


Yeah. I started by doing that with some wire shelves I re-purposed from a closet I was redoing. It proved to be sturdy enough that I used it for my loft shelves too.

Check it out: http://www.garagejournal.com/forum/showthread.php?t=22293
 
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Lucky Strike

Well-known member
Joined
Jan 10, 2007
Messages
50
Location
Houston
I did something similar but used the metal strap as the hanger. I cut a small slit in the ceiling wall board, pushed the strap through the slit, wrapped it over the joist and fastened it with screws. This would also work above the garage door.

I like this setup because it keeps my floorspace clear.

Garage 2009-11-03 012sma.jpg

Wow! Your application looks real sharp. Very clean and neat space.
 
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