Your best bet for a top of appropriate quality is to buy one of the maple workbench tops from mcmaster carr and then trim it on a table saw to fit.
Your best bet for a top of appropriate quality is to buy one of the maple workbench tops from mcmaster carr and then trim it on a table saw to fit.
I didn't know about this from McMaster. Good idea. Probably a lot more reasonably priced than SO.
McMaster wants $274 for a 60" x 30" x 2 1/4" thick (radiused or straight-edged) maple top.
How about just a sheet of nice plywood? Can get oak or birch. Sure it won't be "as nice" but $50 for a sheet of ply is nicer!
I made one for my box out of left over maple flooring. The grade is actually called "rocky mountain", which includes pieces with mineral staining, knots, and other defects. In essence I took some dimensional lumber and ripped it into strips to make a frame under the maple. Then I just laid the flooring across it just as you would on a floor using a flooring nailer. For the end pieces I ripped the tongue side off, mitered the corners and biscuit/plate joined them to the top. Here is the result, which is way better than having that lip sticking up and getting chipped when you lay tools and other items on top of the box.
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I've got a solid core door above my (Chinese-made) tool box. I've got the Ikea 72.5"x39"x1.5" birch top on a bench in the middle of the garage. I've got a 2" maple top that I got second hand off of a Lista bench on top of my own steel frame on another bench. I've got plywood doubled up on a fold down bench along one wall. (The rest of my work surfaces are steel, between 1/8" and 1" thick.)
The maple from the second-hand Lista bench is possibly nicer than the birch from Ikea. But I can only say possibly. I don't really notice a difference in everyday use. Neither holds a candle to the solid core door, honestly -- and it was only $40.
(And for heavy pounding, there's no beating the inch-thick steel.)
Here's the Ikea piece before I stained it:
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Here's the bench with the Chinese tool box and the solid core door:
This picture shows the Ikea one stained, as well as the Lista one in the background and the steel top in the foreground.
Opposite angle of the whole place:
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One good Snap On tool box would cost more than my whole garage.