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1926 Kismet Trolley Compressor restoration

czechboy

Member
Joined
Mar 28, 2011
Messages
23
Location
England
Hi all,
Just thought I would share with you my latest restoration project. It is in fact a complete monster of a pump. I have randomly stumbled upon it on Ebay, did some reading into it and thought it sounded like a great project.

Below is a small company extract I have borrowed from vintagepumps.co.uk

"William Turner and Bro. Ltd, of Eyre Lane Sheffield started business in the late 1890’s and made a range of pumps under the KISMET brand name. Turners were probably the most prolific of the quality pump makers and pneumatic engineers in the first half of the 20th century. They made an incredibly wide range of high quality pumps to suit all tastes, pockets and storage spaces.
Several types of KISMET pump were issued in the tool kits of quality cars such as Rolls Royce and Bentley. They also supplied heavy-duty military issue examples for use by the Army and Air Force in WW2. In the RAF they were used, among other things, for pressurizing the pneumatic systems of Spitfires and Hurricanes during ground maintenance and repair."


The one I sourced was their flagship Trolley Compressor model with dual action high pressure cylinder capable of pumping up to 500psi!!! At the time it was used by garages before the time of compressor to quickly inflate large bus/tractor/truck tires.

Enough talking, here are some photos of when I collected this little pump:
Tools-1-3.jpg

Tools-3-2.jpg

Tools-4-3.jpg

It is in fact so large it dwarfs my trolley jacks!!
Tools-2-2.jpg


Quick clean up of the solid brass name plaque quickly identifies the model as Trolley Compressor:
Tools-6-2.jpg

I did some more browsing of the internet and came over another helpful website called heritagefootpumps.co.uk where the owner gave me some good advice in terms of restoration tips as well as a scan of an old instruction leaflet. The leaflet and diagram were very old so with the help of Photoshop I managed to touch it up into something legible again:
KISMETTrolleyInstructions-2.jpg

Next I dismantled the entire compressor and started cleaning up the metal chassis. In doing so I noticed just how well this whole thing is put together. Metal ball bearings on pivot points, grease ******* with covers for all hinge points, solid brass piston ram and housing. Amazing.

As the name plaque was attached using the original rivet pins, I didn't want to drill them out therefore I taped up the plaque instead:
Tools-12-2.jpg

Using some Gunk degreaser I cleaned up 80+ years worth of grime and grease, and then wire wheeled the whole chassis. Next I applied 3 coats of primer:
Tools-13.jpg

Followed by 4 coats of red top paint. I am chuffed with the result:
Tools-17.jpg

Next I started cleaning up all the smaller fasteners:
Tools-10-2.jpg

While the top coat is hardening I have stated to work on the pneumatic cylinder.
First I had to unscrew the cylinder head, however this is easier said then done when some cowboy in the past has soldered it shut to stop it leaking air :scared:
Tools-7-2.jpg


So first thing I had to do was get the blowtorch out and melt away a ton of solder, just so I could get to the thread. With a help of a wire brush I soon exposed the threaded section:
Tools-8-2.jpg

Finally I was able to undo the cylinder top and expose what lied beneath. Due to this being a high pressure dual action pump, the internals were relatively complex compared to a normal pump, with about 4 leather cup seals and 3 leather washers:
Tools-9-2.jpg

Each rubber seal also had a male and female brass cup plate that held it in place. Ended up separating all the items as not to mix them up at a later date:
Tools-11-2.jpg

As someone had obviously got a little heavy handed with this cylinder, is shows up many battle scars from various vice clamps, drifts, hammers
Tools-15.jpg

Therefore I decided to try and put the whole cylinder up on a lather and turn the top knurled section away as to reveal just clean brass underneath.

Below is a photo with upper section almost cleaned up and lower section still untouched (need to get hold of a lather steady)

Tools-16.jpg

So this is as far as I have got in the last week. I hope to continue this project tomorrow and will update you accordingly.

Thanks for reading so far and please feel free to ask any questions you may have.

Thanks

Mig
 
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Arne73

Well-known member
Joined
Mar 20, 2010
Messages
1,477
Nice work so far, looking forward to seeing the finished project!
 

k p

Well-known member
Joined
Feb 6, 2013
Messages
217
Location
Ontario, Canada
I've never seen anything like this before, very cool! Make sure you see this project through to the end! Don't leave us hanging!
 

Endacy

New member
Joined
Nov 29, 2013
Messages
2
I am restoring a Dunlop version of this (the same thing just different branding, and bright yellow). If it helps you can drift out the name plate rivets from the back, they are actually 'hammer drive screws'.

Hope it helps!
 
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C

czechboy

Member
Joined
Mar 28, 2011
Messages
23
Location
England
Thanks for all the feedback guys. I am quite busy so the progress is slow but I have some more snaps for you:

As the outer cylinder was covered in score marks, vice jaw marks and people using screwdrivers as drifts, I knew I'd have to turn it on a lathe for best results. First I made myself an aluminium (no aluminum in the UK ;) ) lathe steady boss, which I inserted one end to keep it solid as a rock on the lathe, and then I skimmed about 0.25mm off the wall of the cylinder and about 0.5mm off the cylinder head and lip. Below are the results:

Tools-23.jpg

Tools-21.jpg

Tools-22.jpg

Tools-24.jpg

Mig
 
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PMD6

Active member
Joined
Nov 29, 2012
Messages
35
Nice work. Any progress? I have recently picked up a Kismet Master & Lorry at boot fairs. I'll post some pics when I get around to restoring them.

Sent from my GT-P7510 using Tapatalk
 

PMD6

Active member
Joined
Nov 29, 2012
Messages
35
Mine arrived tonight - a first fleeting inspection leads me to believe its on good shape. The hose is shot, and the connector is non original. There is good pressure, I did however squirt some olive oil into the cylinder to moisturise the leather seals.

Not bad for £9 off ebay
 

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91bronc300

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Oct 19, 2009
Messages
2,559
Beautiful and amazing quality. Why leather seals though? They'd had vulcanized rubber for decades by then.

I need to figure out how to start casting nameplates like that.
 

PMD6

Active member
Joined
Nov 29, 2012
Messages
35
Spent the afternoon with the grinder - the cylinder is in good shape as are all the seals. New hose in post. Now just need a flat tire. uploadfromtaptalk1403288834986.jpguploadfromtaptalk1403288845750.jpg

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Bigplum

Well-known member
Joined
Nov 9, 2013
Messages
564
Location
Cotswolds England
Beautiful and amazing quality. Why leather seals though? They'd had vulcanized rubber for decades by then.

I need to figure out how to start casting nameplates like that.

Lots of Dunlop & kismet pumps use leather , they last for years , run smooth
and I guess it was easier to make with a leather punch
 

gravespark

New member
Joined
Mar 22, 2020
Messages
2
Location
sheffield
The Turner bothers fell out in 1930s and the younger brother set up in competition on John Street in Sheffield.
The company's name was Pneumatic Components Ltd. PCL. They manufactured footpumps and airgauges and are still in business.
I have a large collection of Kismet & PCL footpumps including a Trolley Compressor which I am about to restore myself.
 

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gravespark

New member
Joined
Mar 22, 2020
Messages
2
Location
sheffield
Beautiful and amazing quality. Why leather seals though? They'd had vulcanized rubber for decades by then.

I need to figure out how to start casting nameplates like that.

I worked at PCL until 1989 making footpumps. The leather cupseals worked well and were soaked for a few days in "G" oil to soften them.

Leather was prefereable to rubber as the rubbers hardened and rotted if lubricated with motor oil.

We continued using leather until the EU introduced some daft tanning regulations which made them useless.

If the leather washers harden they can be soaked in oil for a couple of days and lightly worked with a ball end hammer.
 
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Jordantwalker

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Joined
Mar 20, 2022
Messages
1
Does anyone in the UK restore the Dunlop ones? I quite like the patina on it currently I just want it in working mechanical condition!
 
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