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2003 chevy venture p0304

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Trievel

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Looks like that's your static test. Bad news. Pull the front valve cover off, back off the rockers on #4 and air it up!

i really dont understand though,i did nothing differant on the compression test today than i did the other night. exactly the same. tested 4,6,2. oher day,all read 100. today,160ish on 2 & 6.0-5psi on 4....

what do you mean by back off the rockers & air it up?
 
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NHBandit

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You don't even need to back off the rockers if you make sure the engine is in position where both valves on the cylinder you're checking are closed. On my compression tester it is a 2 piece hose with a quick disconnect in the middle. I made an adaptor using the proper combination of male & female air hose fittings so I can plug my air hose directly onto the compression tester hose that screws into the sparkplug hole. This allows you to hear whether that cylinder holds pressure or leaks into the intake or the exhaust and will narrow down the source of the problem. Doing it with the plugs out of the adjoining cylinders will show if there is a head gasket blown between cylinders. It dosn't sound like that though from the numbers you got. There are specialty tools for doing a leak test as well but this is the poor mans way and does work.
 
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Trievel

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i dont understand what i'm suposed to be doing here...??? sounds like it involves an air compresser(which i dont have) to blow air in thru the comression tester hose,to listen for valve leakage?

You don't even need to back off the rockers if you make sure the engine is in position where both valves on the cylinder you're checking are closed. On my compression tester it is a 2 piece hose with a quick disconnect in the middle. I made an adaptor using the proper combination of male & female air hose fittings so I can plug my air hose directly onto the compression tester hose that screws into the sparkplug hole. This allows you to hear whether that cylinder holds pressure or leaks into the intake or the exhaust and will narrow down the source of the problem. Doing it with the plugs out of the adjoining cylinders will show if there is a head gasket blown between cylinders. It dosn't sound like that though from the numbers you got. There are specialty tools for doing a leak test as well but this is the poor mans way and does work.
 

B&H

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i really dont understand though,i did nothing differant on the compression test today than i did the other night. exactly the same. tested 4,6,2. oher day,all read 100. today,160ish on 2 & 6.0-5psi on 4....

what do you mean by back off the rockers & air it up?

It's hard to believe that you can have 160 psi on a dynamic compression check. Did you have the valve out of the compression tester hose? I prefer a static compression test before a dynamic one.

Does the engine miss all of the time, as in a "dead hole"?

If indeed there is a compression problem in cylinder #4, I recommend removing the valve cover (easy on the front) to not only back the valves off for a leak down test, but to inspect the cam action, rocker arms, valve springs, etc. This is just basic testing.
 
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Trievel

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It's hard to believe that you can have 160 psi on a dynamic compression check. Did you have the valve out of the compression tester hose? I prefer a static compression test before a dynamic one.

Does the engine miss all of the time, as in a "dead hole"?

If indeed there is a compression problem in cylinder #4, I recommend removing the valve cover (easy on the front) to not only back the valves off for a leak down test, but to inspect the cam action, rocker arms, valve springs, etc. This is just basic testing.

there is no valve to take out(that i know of) there is a pressure release button at the guage. it misses at idle,the cruising light throttle,it sounds/feels fine,but thats when the SES light starts flashing. at hard throttle,it misses very hard.
 
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Trievel

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i dont understand why i had compression yesterday,and now it's gone today...with no chang in testing method...
 

BillK

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and can't afford to take it to a shop.

But you can afford to waste all of the money you have wasted on parts that havent fixed anything ????????

How about find a decent shop that knows how to use a scope and pay them for an hours labor, probably around $100 depending on your area, and they should at least be able to get you close with a diagnosis. Then you can either have them fix it or fix it yourself, but geeeeze, stop wasting your money throwing parts at it :(

Just my opinion,
 

B&H

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there is no valve to take out(that i know of) there is a pressure release button at the guage. it misses at idle,the cruising light throttle,it sounds/feels fine,but thats when the SES light starts flashing. at hard throttle,it misses very hard.

The check valve is installed in the end of the hose that threads into the cylinder head, similar to a Schrader valve.

You are frustrated and may not be seeing things correctly. Check to make sure there is a check valve (does the gauge hold pressure w/o the engine tuning)? Disconnect the wiring connectors on the driver's side of the coil pack/module to keep the engine from starting, install compression tester on cyl 4 and crank the engine for 15 seconds. What does the gauge read?
 
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Trievel

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But you can afford to waste all of the money you have wasted on parts that havent fixed anything ????????

How about find a decent shop that knows how to use a scope and pay them for an hours labor, probably around $100 depending on your area, and they should at least be able to get you close with a diagnosis. Then you can either have them fix it or fix it yourself, but geeeeze, stop wasting your money throwing parts at it :(

Just my opinion,

i've only spent $45 on the o2 sensor,$18 on the wires, & $28 on plugs...all items it needed regardless. i haven't wasted anything
 
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Trievel

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The check valve is installed in the end of the hose that threads into the cylinder head, similar to a Schrader valve.

You are frustrated and may not be seeing things correctly. Check to make sure there is a check valve (does the gauge hold pressure w/o the engine tuning)? Disconnect the wiring connectors on the driver's side of the coil pack/module to keep the engine from starting, install compression tester on cyl 4 and crank the engine for 15 seconds. What does the gauge read?

without taking all the plugs out & keeping the TB wide open? the gauge DOES hold pressure after the engine stops turning,i have to press the release button to drop the gauge back to 0
 
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Trievel

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Do you happen to have a vacuum gauge?
When I worked at the tune up shops in the 80's , usually a mechanical problem on a cylinder would make the vacuum gauge jump around at idle.

no vacuum gauge. i'm still recovering from having ALL my tools stolen when i lived in florida summer of 2009...
 

Drew_flux

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ok,since that is cleared up,cyl 4 read's 0-5 psi today. thursday,it read 90psi
.
Just to confirm, you have disabled the fuel supply whilst doing your comp testing? if not you may have fuel washed the cylinders. The way you disscribe your comp testing sounds incorrect. Not having all plugs out can slow the cranking speed. It's time to get plugs out,even if the UIM has to come off. As much as I am for diy,
At this time, it may be cheaper to off load to a shop for diagnosis.
 
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B&H

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No need to remove all plugs or block throttle open. We are looking for a BIG problem, not whether a cylinder has 150 vs 152 lbs of compression.

Disconnect crank sensor wiring connector @ ignition module, as I outlined before. This kills both spark and fuel delivery. Starting w/ cylinder 2, remove only that plug and crank the engine long enough to get a peak compression reading. Reinstall the spark plug, and repeat procedure for cylinders 4 and 6. Post findings. Don't give up yet!
 
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Trievel

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Im gonna do a compression test 1 more time,soon as it gets a lil warmer,12* right now,just dont have the patiance for that right now
 
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Trievel

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No need to remove all plugs or block throttle open. We are looking for a BIG problem, not whether a cylinder has 150 vs 152 lbs of compression.

Disconnect crank sensor wiring connector @ ignition module, as I outlined before. This kills both spark and fuel delivery. Starting w/ cylinder 2, remove only that plug and crank the engine long enough to get a peak compression reading. Reinstall the spark plug, and repeat procedure for cylinders 4 and 6. Post findings. Don't give up yet!

here's the results...
 

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Trievel

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also,i did verify cyl.4 fuel injector IS working properly,as well as good spark,got ahold of a spark tester. what to do now? :dunno:
 

B&H

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Looks like that's your static test. Bad news. Pull the front valve cover off, back off the rockers on #4 and air it up!

You need to find out where the compression is going. What I do is remove the "elusive" check valve in the end of the compression tester hose, remove the front valve cover, back off the rocker arms and apply shop air into the offending cylinder through the compression tester hose. You will need an air compressor and an adaptor to adapt your air compressor hose to the compression tester hose. The leakage will be out the tailpipe, throttle body or into the base.. Also (again), check the action of the valves on that cylinder while cranking the engine over (before removing the rocker arms) and check the valve springs carefully.

I don't want to hear it's too cold out - hike up your skirt and get to it! :lol_hitti
 

Reality Sucks

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leak down test as stated above. These things are a complete nightmare. ive work on several. with this issue. Mis-fire when cold due to the cylinder filling up with coolant. Headgaskets on these are a nightmare. Do leak down test as stated by B&H. remove the rad cap as well and check for bubbles. These things were problem engine from the factory, and putting them in a van only added insult to unjury,imo. You do not need to remove the vc to do this, just make sure you have a breaker bar on the crank bolt to turn/hold engine. 1 to keep the valves closed and 2 so that when you apply shop air the engine doesnt try to turn over. Good luck, let us know what you find.
 
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Trievel

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well,big problem...i have no air compressor. i guess it'll go to a shop,and sit there till i get my tax refund... don't know what else to do. i figure an air compressor ect. will cost as much or more than paying a shop to do a leakdown test...
 

B&H

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I admire the effort you put forth! FWIW, this doesn't sound like a head gasket issue. I've only seen head gaskets blow on cylinder #1 on these, and you would have other symptoms. Removing the heads or replacing the engine is labor intensive, but not hard. How many miles are on the van?
 
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Trievel

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I admire the effort you put forth! FWIW, this doesn't sound like a head gasket issue. I've only seen head gaskets blow on cylinder #1 on these, and you would have other symptoms. Removing the heads or replacing the engine is labor intensive, but not hard. How many miles are on the van?

Yeah,i kinda think it's a valvletrain issue, i doubt the HG,as it Never even gets hot,no oil coolant loss or burning. Guess it could be a piston ring,but i'm thinkin sticky valves or bad lifter,maybe a rod issue if someone else did the intake mani's,but the look like theyve been there for a while. Oh,and the van has 98,600 miles
 

Copytech

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how hard is to pull the valve cover? Since it is on the front it shouldn't be that bad.


Edit It appears the intake has to come off.
 
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Trievel

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loan-a-tool leakdown tester from AutoZone,and found an air compressor to borrow,gonna pick the stuff up tomm.,and see what we get...
 

mrbreezeet1

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Who knows about that motor? Does it have separate nuts torqued down he can just back off to close the valve's?
Or are they bolts, of adjustable like a old small block chevy.

In any case, as stated above, I would say pull the valve cover and look at the valve action compared to the others when it is running or cranking, and also look at the valve spring real good.
If you get lucky and it is a valve spring, you could probably hold the valve up with air and replace the valve spring that way.
 
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Trievel

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shouldn't i do the leak-down test first though? and from what my haynes manual is saying,i have to remove a coolant hose,and drain the system to remove valve cover...
 
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Trievel

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well,got bored waiting for the air compressor,and got an idea. since it's raining/snowing,i can't pull the valve cover today. so,i pulled the oil cap,grabbed a mini-lite & a micro-mirror. the cyl. 4 rocker arm isn't even moving. so i guess next nice day,valve cover's comin off...so,place your bets,broken rocker bolt,valve spring,pushrod,or camshaft problem?
 

srmofo

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I know I'm late to the party, but those engines are notorious for pulling the rocker studs from the block. If you have ruled out the obvious, then its a good place to look.

Edit just saw your last post, my money is on the exhaust rocker stud pulled from the head for #4. If it was the intake stud the compresion would be off.

The good news is I have"repaired" several of those with heli-coils when the customer couldnt afford a proper repair. I ve never had issues with helicoils although its not an ideal solution.

Ok just saw the results above, its the intake rocker. I really should read tge thread before posting
 
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Trievel

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I know I'm late to the party, but those engines are notorious for pulling the rocker studs from the block. If you have ruled out the obvious, then its a good place to look.

Edit just saw your last post, my money is on the exhaust rocker stud pulled from the head for #4. If it was the intake stud the compresion would be off.

The good news is I have"repaired" several of those with heli-coils when the customer couldnt afford a proper repair. I ve never had issues with helicoils although its not an ideal solution.

Ok just saw the results above, its the intake rocker. I really should read tge thread before posting

spot on man,i just discovered i can pull the rocker up & probly out with a magnet through the oil cap. it's gettin heli-coiled for now,when i get my tax refund,i'l buy a new head from autozone,and just rebuild the top end.
 
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