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30 Amp not enough?

zimman

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Mar 2, 2014
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Mark Twain National Forest
So I have a temp extension (big 30amp RV extension) to the garage. Yesterday I used the welder, with the new lights on (3 @ 200w) fan running, radio and some disco lights. LOL Kidding on the disco lights.
Blew the 30 amp breaker. Welder is 110v and was maybe half way turned up. Do I need a 50amp service. These lights are badass.
Planning ahead.
Zim
 
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Denwood

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Sep 22, 2014
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Thunder Bay, Ontario, Canada
I have a shop with a 30A@240V feed and do use a 120V MIG in there from time to time. It pulls 20A though on one leg easy. What you did do likely is pull more than 30A on the same leg (assuming a 30A@120V extension) , which you won't necessarly see if using a 240V subpanel. A 240V panel can be load balanced so your 20A receptacles are not on the same leg as your lighting. I charge an EV as well in there 16A@240V with no issues, but again at night with no other loads in play. I have a hoist, two compressors etc. all quite happy on a 30A@240V feed.

The only time I've ever had an issue with the 30A@240V feed to the garage was the first time charging the EV at 240V. One leg of the 30A feed at the house main panel had a poor connection and was overheating after about 30 minutes of charging 16A@240V. Sorted that after some thermal camera imaging, and zero issues since.
 
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zimman

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Mar 2, 2014
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Location
Mark Twain National Forest
I have a shop with a 30A@240V feed and do use a 120V MIG in there from time to time. It pulls 20A though on one leg easy. What you did do likely is pull more than 30A on the same leg (assuming a 30A@120V extension) , which you won't necessarly see if using a 240V subpanel. A 240V panel can be load balanced so your 20A receptacles are not on the same leg as your lighting. I charge an EV as well in there 16A@240V with no issues, but again at night with no other loads in play. I have a hoist, two compressors etc. all quite happy on a 30A@240V feed.

The only time I've ever had an issue with the 30A@240V feed to the garage was the first time charging the EV at 240V. One leg of the 30A feed at the house main panel had a poor connection and was overheating after about 30 minutes of charging 16A@240V. Sorted that after some thermal camera imaging, and zero issues since.
Thank you for that.
Zim
 

wyliesdiesels

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Aug 14, 2012
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20,153
Location
Modesto, CA
So I have a temp extension (big 30amp RV extension) to the garage. Yesterday I used the welder, with the new lights on (3 @ 200w) fan running, radio and some disco lights. LOL Kidding on the disco lights.
Blew the 30 amp breaker. Welder is 110v and was maybe half way turned up. Do I need a 50amp service. These lights are badass.
Planning ahead.
Zim

your welder has a max input current of 21.5a which is 2,580w @ 120v. add 600w for the lights, that leaves you with 3.5a for whatever else youre running.

but the other issue is the long extension cord and voltage drop which you mentioned. this is likely your culprit. voltage sagged and power draw went up...
 

finn

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Mar 27, 2005
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Location
The UP, God's country
Maybe try switching to led lighting to replace incandescent or florescent.

They’re pretty inexpensive and efficient these days.

Anyone remember the hysteria and hoarding when incandescent bulbs were being phased out?

How many of you guys still have a closet full of those obsolete energy hog incandescent bulbs?

30 amp circuit won’t support much, but a lot of garages and even houses were wired with 60 amp circuits.

Another thing to try (temporarily) is to run a second cord, even if only off a 15 or 20 amp circuit to separate the lights and other loads from the welder. Leave only the welder on the rv cord.
 

anndel

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Oct 28, 2015
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Hawaii, USA
I have a Hobart 120 VAC MIG welder and it requires 20 amps and yes, you may need to upgrade it to at least 50 amps. You may need to upgrade the wiring as well.
 
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ChefRex

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NJ
Don't know what a transformer buzzbox is or a efficient inverter. It's a Eastwood multiprocess welder. Runs on 110v
I used transformers in Italy and Germany but as you can see I'm in America.
Zim
20200222_162651.jpg
Nice work on the cart, what box?
 

dcg9381

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Jun 20, 2018
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11,957
Location
Austin, TX
So I have a temp extension (big 30amp RV extension) to the garage. Yesterday I used the welder, with the new lights on (3 @ 200w) fan running, radio and some disco lights. LOL Kidding on the disco lights.
Blew the 30 amp breaker. Welder is 110v and was maybe half way turned up. Do I need a 50amp service. These lights are badass.
Planning ahead.
Zim
"RV" 30A is 120V. Is the breaker arc fault / gfi or combo? Because if it is, I'd try it without.

If you run another wire and step up to 30A at 240V, you double your power and can put the welder on it's own leg.
 

OccupantRJ

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May 15, 2009
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11,415
Location
Eastern North Carolina
Any Service less than 100 Amps is probably inadequate.
I run my shop on 60 amps 240 volts. I often have 18 four foot lights, true 5 hp compressor, vent fan at the compressor, blower on the blast cabinet, paint agitator, tv, ceiling fan, and 2-1/2 ton AC going at once with no issue. I buried 2” conduit in case of need, but have not bothered to pull wire.
 

rmanrman

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Nov 2, 2012
Messages
390
RV’s are 120Volts 30Amp max. 240volts are not used or available from a Rv electric box
Need to run a 240Volt at 60 Amp directly to your shop from your house electric panel.
 
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zimman

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Mar 2, 2014
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Location
Mark Twain National Forest
"RV" 30A is 120V. Is the breaker arc fault / gfi or combo? Because if it is, I'd try it without.

If you run another wire and step up to 30A at 240V, you double your power and can put the welder on it's own leg.
Yeah I've decided to just run some 10-2 underground wire and a 100 amp box. Do it the right way now. I was just trying to get by until this winter but nope, got to get right with the electric Gods. LOL
Thanks for the input.
Zim
 

dcg9381

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Jun 20, 2018
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Location
Austin, TX
its an extension cord. how is he gonna run another wire?
New extension cord plugged into an appropriate source and inlet. A 10/3 extension is going to cost a lot less than moving up to 50A.

that wont give you anymore power. #10 is 30a and since its only 2 conductor plus ground, you will still only have 120v
exactly.
 

matt_i

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Mar 14, 2008
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10,779
Location
SE Michigan
Yeah I've decided to just run some 10-2 underground wire and a 100 amp box. Do it the right way now. I was just trying to get by until this winter but nope, got to get right with the electric Gods. LOL
Thanks for the input.
Zim
I think its a mistake to undersize a feed. Also large potential for voltage drop with 120vac as the run increases. In my case, the Sync 250 welder in my shop is nameplated at ~~~100A @ 240vac which I supplied in conductors. However its never ever tripped a 60A breaker. In my opinion, "doing it right" is a 240vac feed with #6awg (copper) in conduits as a minimum starting point. Then you won't be disappointed later.
 
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