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4" Schedule 80 PVC Pipe Repair

1190R

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A cave-in during sub excavation broke the 4" schedule 80 PVC pipe that feeds a fire hydrant
What is the best repair and what is the code-approved repair in this situation?
 
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mcbane

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An expansion joint can be used for that repair but in my experience even the 150 psi rated parts can be leaky under pressure. The pipe needs to be smooth and previously buried pipe can be rough and not want to seal against the gasket.

The “right” fix is a repair clamp. Lots of $$. https://romac.com/clamps/

If your hydrant line is low pressure a fernco style shielded coupler can work. Ideally get the double length style so you get a stronger connection and two worm clamps per side.
 
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1190R

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An expansion joint can be used for that repair but in my experience even the 150 psi rated parts can be leaky under pressure. The pipe needs to be smooth and previously buried pipe can be rough and not want to seal against the gasket.

The “right” fix is a repair clamp. Lots of $$. https://romac.com/clamps/

If your hydrant line is low pressure a fernco style shielded coupler can work. Ideally get the double length style so you get a stronger connection and two worm clamps per side.
Thank you mcbane
 
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1190R

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UPDATE: Spoke with the fire protection sub that drew up my plans and he recommended repairing the pipe with a 4 90s technique
 

Renegade1LI

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I am assuming you’re working with class 900 pipe? Is it blue? You really need a dresser coupling, do not use a fernco, they’re not rated for that pressure. Look up dresser coupling for your pipe size.
 

mcbane

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UPDATE: Spoke with the fire protection sub that drew up my plans and he recommended repairing the pipe with a 4 90s technique
Easy to do small diameter pipe like that. 4" takes longer to apply the glue and you have a lot less time to work. You cant just muscle the partially set glue like you can with 1/2" or 3/4" PVC.
 

MMcClure21

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If it is a clean break just get a Hymax 2 coupling and bolt it on. If not a clean break get two and a short filler piece. The coupling requires no hold backs and will last longer than the pipe ever will.
 
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1190R

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The 4x 90’s is going to kill any flow velocity. One would think maximum flow is preferred.
Yup and I would have preferred the cave in never occurred but here we are
 
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1190R

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Easy to do small diameter pipe like that. 4" takes longer to apply the glue and you have a lot less time to work. You cant just muscle the partially set glue like you can with 1/2" or 3/4" PVC.
Good points
 
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1190R

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If it is a clean break just get a Hymax 2 coupling and bolt it on. If not a clean break get two and a short filler piece. The coupling requires no hold backs and will last longer than the pipe ever will.
Yeah but $$$
 
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Jlarson

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Hymax coupling, a short piece of pipe, even better if you have a piece with a bell, or a regular coupling.

Depending on what the damage is like a repair sleeve might work too, but typically most want a break cut out and spliced, we typically only use sleeves for temp repairs.
 
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1190R

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Wouldn’t the city or whoever provides fire protection want to know about a broken hydrant line and can also provide guidance on repairs?
Possibly but pretty sure they'd refer me to the fire protection guy that drew up my plans and recommended the four 90s repair
 
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fitter30

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2 Dresser couplings and a snort piece of pipe if the to pipes are offset a little this will makeup the difference. This is just one brand
 

BombShelter

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1190R

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I used to sell both of these products by the truck-load, George Fischer or Spears will make a high-quality solution if there is one available. Check with them or their local distributor.
Thanks!
 

MMcClure21

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Yeah but $$$
Well you have to pay a lot for either labor or parts. A 4" hymax coupling is about 350-400 a stick of pipe probably a couple hundred. But labor will be less than an hour total.
Go some of these other routes and the parts might be cheaper but labor will take a lot longer and more things to go wrong.
A hymax will literally last longer than the hydrant and pipe and is installed in 10 minutes.
 

Jlarson

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Well you have to pay a lot for either labor or parts. A 4" hymax coupling is about 350-400 a stick of pipe probably a couple hundred. But labor will be less than an hour total.
Go some of these other routes and the parts might be cheaper but labor will take a lot longer and more things to go wrong.
A hymax will literally last longer than the hydrant and pipe and is installed in 10 minutes.

A few of the municipalities out here run restrained hymax's on all their new hydrants and repairs.
 

flat350

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Do the 4-90's, one at a time with a torpedo level in the ditch easy. Make up the other piece on a flat level surface and glue it up, drop it in the ditch and glue it to the other 2-90's. Trying to use repair couplings you'll end up not getting a 4" one to the right spot before it sets, been there done that.
 
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