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40x60 shop layout suggestions.

1320stang

Well-known member
Joined
Dec 28, 2006
Messages
4,573
Location
Edmond, OK
I'm planning a 40x60x12 red iron (bolt-up) shop and I'm looking for layout ideas. But first I guess you need to know the limitations of the site.

I live on 1.5 acres in a rural area, no permits required. The are roads on 3 side of my lot (entrance to our neighborhood, we all have 1.5+ acres but none over 2). The streets are to the south (county road), the east and the north, all are asphalt. My house faces the north and my driveway goes north as well, in fact I just poured 47.5 yards this summer. My 2 car attached garage is on the east side of my house which sits in the middle of the remaining property. Power and water are on the east wall of the garage. So the shop will be to the southeast of my house.

The shop will run north/south and will have a 12x12 garage door centered on the north wall and a 8x7 door on the south wall (cross flow ventilation primarily), a man door will be on the west wall towards the north end. There will be a 10' to 12' deep porch the length of the west wall of the shop, this will overlook the back yard and keep the afternoon sun off the west wall.

The entrance to the neighborhood is the highest point of my property, about 4' higher than my floors in the house, I want the shop floor to be close to the same, my new driveway has 1/4" per foot slope to the street, its 40' wide at the house, 20' for my garage and 20' to go past the house into the backyard. The concrete between the shop and the driveway will come in the future, but the shop floor elevation will be 8" above the south end of the driveway, or about 4" above my house slab. So I'm having to cut into the hill, therefore there can't be any doors on the east side and all you'd be able to pull out the south would be a mower or 4 wheeler, about 10' of flat ground before it slopes up the hill. I may do retaining walls later and I may add a matching 60' lean-to on the east side in the future.

So with 20' bays and if I leave the center 13' open north to south I have 3 east 20' bays and 3 west 20' bays. I will split the power at the house and run a 200A single phase service to the shop (I have an electrical engineer at work, I have large enough conductors from the pole to the house) as well as run water to the shop. My house is all electric but there is gas service on the property east of my garage, so I may run gas to the shop.

The north bay on the west side makes most sense for a bathroom and a small office as well as an above ground shelter. I figure a 5x6 toilet/shower room (depressed floor for shower) and a 8x6 'fraidy hole would take up the north 6' of the 20' bay, I might go 14x14 on the office and have a clean room bench.

The rest is sorta open. I have a 9k Rotary lift I was figuring on putting in at an angle in the middle west bay with a future option of a 4 post either at the south west bay or the middle east bay. I was thinking the north east bay would be my welding and fabrication corner with a future jib crane right inside the roll up door. I do some woodworking so I was thinking the south east corner could have walls for a 20x14 wood shop to keep sawdust out of the rest of the shop.

I forgot to mention I plan on extending the roof on the north side 3' to 4' as an eave, but in the future I may extend the roof 20' to 40' north for a covered area. The eave would make it easier to extand in the future.

There is 3 phase on the county road if I needed it in the future. For my bathroom I'll put a small septic tank west of the building and run a lateral line west south of my house with the perfed are past the west side of the house. The future east lean-to would be mainly parts storage but the north 20' might be a paint booth.
 
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kaiser715

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Joined
Jan 15, 2017
Messages
151
Location
central NC
Yep, need some drawings.

Just to give ideas and share my design thoughts:

I built a 42x60 a couple years ago. Split it into 3 "rooms". One, 20x21, is a welding area. Wanted space that was dedicated to being junk and flammable item free. Being the smallest area of the shop, I plan to put in a mini-split to A/C just that area.

The 2nd division is RV parking, about 15' x 40'. This area holds the RV, shelving and pallet racking down one side, and my "clean" workbenches for electronics, etc down the other. This area should stay cleanest, due to no mechanic work, running engines, welding or paint fumes, etc.

The largest area, 60' long, and 21-26' wide, is my general shop area. Mechanical at one end, occasional wood work at the other. Most of my wood stuff is off-site, so space is used more parking for tool trailer, with extra room to occasionally set up and work inside.

The last stage may or may not happen...building a loft area, depending on my needs. I am 16.5' at the eaves, and around 22' up to the peak, so have plenty of headroom. Depending on what kind of needs I have is which direction I go. Might be office/hangout space, might be an actual wood shop (have forklift for heavy/large access), or just storage.
 
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1320stang

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Joined
Dec 28, 2006
Messages
4,573
Location
Edmond, OK
I'll put some up today. I was manning the burn pile last night so plenty of time for contemplation.

I'll run what conduit and air I can underfloor. The south center bay I'll put some floor pots in place for pulling but I have no idea of a layout. I'm keeping the center open for truck and trailer or RV. The slab will be engineered, I think its 22" deep perimeter (don't recall width, 12"?) but the bents in the middle get 5'x5'x22" footings (lot of sand). Slab will be 5" or 6" thick and it will be dead flat. The tornado shelter will be to Texas Tech's recommendations.

I'm having to move my chainlink fence, it'll be replaced with a metal fence, the panels will match the barn color, burnished slate or charcoal grey, something to match the tree bark color of the post oaks we have. This fence will run from the north east corner of the garage (20' wide rolling gate) and go east to about a foot or two of the easement line (30' north and east, 50' south) and run the full east fenceline. As for now, the south fence will remain chain link.
 

tez929rr

Well-known member
Joined
Dec 26, 2005
Messages
3,759
Location
Welfare, TX
We have a 40 by 60 we built in 2003 or 4. I offset the two roll up doors from the center so I could pull in and turn in to park. So far it’s worked out fine - I can pull my tractor in with a 5 foot shredder mounted and there is still room for my truck. I’ll attach a couple of pics. Most of the electrical is through the girts that are 6 feet or so up on the side walls. I have water but I didn’t have drains installed so the one utility sink and washing machine (for rags) drain to the yard.
I have another building about 50 feet away with bathrooms, but it would have been nice to have one in here. As it was I had to install another septic system for the nearby building.

The one unseen wall to the left of the truck is storage shelving and workbenches - no windows.

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dcg9381

Well-known member
Joined
Jun 20, 2018
Messages
11,748
Location
Austin, TX
I think I need a site plan to decipher all that.

2nd'd.

The rest of it depends on what you're going to use it for. Have a boat on an RV? Want to be able to drive-through the shop?

Tall enough for a mezzanine or 2nd floor?
 
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