To avoid these ads, REGISTER NOW!

5 Minute tool box upgrade (top cover)

Vegaman_Dan

Well-known member
Joined
Jun 1, 2012
Messages
2,453
Location
Pacific, WA
So you brought home those nifty tool chests you got on sale and are happily staring at them in all their glossy beauty. Such wonderful paint, perfect condition, everything in place. It seems like such a waste to even USE them since you know the first time you put anything on top of that glossy top, you'll scratch the surface up.

But why do that? We use drawer liners in the drawers to protect the finish and dampen the sounds of tools rattling around. Why isn't there a similar liner on the top? Usually such a chest would have a top box on it covering it up, but in a case like mine, I've bolted two lower chests together to make a cart out of them, so no top chests are in the way. This needs to be a work surface and it will be exposed to automotive parts, cleaning chemicals, lubricants, and just overall nasty crud. It was time for a simple cleanable solution.

At the local box store I picked up a short roll of ribbed black vinyl carpet runner material. A six foot piece cost $12 precut, though it's about $2.25 a foot otherwise. It's very easy to cut with an utility knife and fits nicely in the recessed areas of the top. I used a heat gun to warm up the material to get rid of the curl it picks up from being rolled up, though you could do the same by putting it out in the sun for a short time. You just want to get it flexible enough to have it lay flat and take on the new shape of its home.

The advantage of this is being cheap, very quick, and easy. While you could glue it in place with contact adhesive, I prfer to leave them loose with the box's sides keeping it in place. This way you can easily pull it off for cleaning if you need to later.

I've done this in the past to other work surfaces and it really cleans up a space quick. I'm considering redoing my workbench top with this material since it's durable, cheap, and replaceable.

Original exposed tool box tops:

toolbox-top1.jpg



Covered with vinyl ribbed carpet runner:

toolbox-top2.jpg



Closeup of the top. Looks like something the OEM might have done- or should have!

toolbox-top3.jpg
 
To avoid these ads, REGISTER NOW!
To avoid these ads, REGISTER NOW!

1+1=10

New member
Joined
Nov 25, 2012
Messages
4
I have that same type of stuff on a work bench, I'd like to find something better, something smoother, but as durable. I just don't like how it's ribbed. The bench came that way, so it's stayed, better than a flat metal surface at this point.
 

Brad54

Well-known member
Joined
Jun 13, 2006
Messages
4,646
I made drawer liners from that stuff almost 20 years ago.
I also have a couple shop-made carts that use a large restaurant cookie sheet for tops (aluminum, nice upturned sides with a rolled lip edge) and cut some tread to sit in those cookie sheets. I also have a small shelf I made to hang on my drill press to hold bits and tools while I'm working, and used some on it to eliminate noise from vibration.

It's very handy stuff to have on-hand.

-Brad
 

Brad54

Well-known member
Joined
Jun 13, 2006
Messages
4,646
I have that same type of stuff on a work bench, I'd like to find something better, something smoother, but as durable. I just don't like how it's ribbed. The bench came that way, so it's stayed, better than a flat metal surface at this point.

Turn it upside down.

-Brad
 

iron_worker

Well-known member
Joined
Mar 15, 2011
Messages
102
My boxes came with foam pads but they rollout boxes designed to fit under my workbench ... so the top is meant to be a work surface.

Works quite well in my tiny shop.

IW
 

RCStocker

Well-known member
Joined
Aug 12, 2012
Messages
1,266
Location
Indiana, California, Australia
I don't buy drawer liners. I use the rubber rolled shelf liner. Costo had huge rolls for $14 for years.
I use temperd masonite on top of tool boxes and cabintes. I just cut them to fit on the table saw and then round the corners on one of my sanding machines. The are a perfict fit.
If they get bad you can replace them. You can put anything on it and it will never get through to mess the finish of the tool box. I did that with my first Kennedy roll around back in the 60's. It is still on the chest with the other 2 boxes on top. It has been there for over 45 years. I put rubber shelf liner inbetween tool boxes when I stack them but they leave marks in the paint. The can be rubbed out. Here in California it can get to 115 degrees and the garage is much hotter. I have had thigs melt. Candles and wax can melt in the shop.
 
To avoid these ads, REGISTER NOW!
Top Bottom