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8 Years, Almost Done

Saber

New member
Joined
Jun 7, 2010
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4
Construction Started in 2001

I closed our full service garage organization business and now sell our Saber Brand Steel Cabinets. These are really good cabinets and you can link to Saber Cabinets from the Garage Journal homepage or visit Garages101.com. With our showroom, we had a laboratory to test different types of garage flooring, overhead storage, slot wall and garage cabinets. Here is our almost finished garage with a little explanation of why I chose one product over another.

03 Garage Framing (Small).jpg

Garage footprint is 1200 sq feet 24' x 50'

04 Finished Exterior (Small).jpg

2 Double Overhead Garage Doors - Doors are insulated and highly recommend overhead doors with windows. Lets in lot of natural diffused light.

05 Finished Garage Cabinets (Small).jpg

I installed six Saber 48" wide tall storage cabinets and a workbench with 2 uppers. Workbench units were wall mounted with the back of the cabinet resting on the protruding foundation wall. Tall storage cabinets were set directly on the raised slab. The raised slab was a contractor work order mistake, so instead of tearing it out, we traded the contractor for some free upgrades.

I use the 3 large cabinets at the far end for storing Saber spare parts, shipping supplies, and cabinet installation tools. The other 3 large cabinets are used for extra storage of household items.

The ceiling height is about 11.5 Feet. We want to maximize usage of wall space and are going to stack six matching 31" high Saber Cabinets on top of the 48" tall storage cabinets. The total cabinet height will be a little over 9.5 Feet. The matching stacking cabinets will be available late 2010.

06 Finished Garage Cabinets (Small).jpg

Another view of Cabinets. The 2 cabinets at the end are wall mounted and hold mostly outdoor recreation and kid things.

07 Finished Garage Cabinets (Small).jpg

The workbench cabinets hold the hand tool overflow, power tools, and specialty tools. Everyday hand tools are kept in a rolling tool cart (not pictured). I prefer stainless steel worktop as it looks teriffic and the finish is not affected by oil, paints, or other solvents.

Sound System will eventually be located in a storage cabinet. Will need to cut a hole in the cabinet panel and install a thermostat controlled fan that plugs into one of the switched outlets on the reciever. Still pondering the best location for the stereo. Also plan on having electrician install track lighting on ceiling above work bench and additional overhead lighting in the garage. Will run wires for ceiling speakers at the same time.

In retrospect, I wish we had planned for more garage lighting during the constrution phase. The crawl space above the garage is pretty tight and claustrophopic.

09 Finished Garage (Small).jpg

We have about 30" clearance above the overhead door chain and coil spring so we installed Tufffax brand overhead racking. We opted for 2 foot deep racking. The racks hold seasonal decorations, sports equipment, and camping gear. I keep all my fishing tackle in lower easy to access cabinets.

We used to install and retail Tuffrax overhead storage racks and they are in 4,6,8 Ft lengths and in depths ranging of 2,3, and 4 feet. We chose to carry the Tuffrax brand because they offered the largest size selection. Onrax and Monster Racks are also good brands. We felt that Hyloft Racks were too light weight and as installers, we did not want the potential liability of an overhead rack failure.

All overhead racking should be installed adjacent to load walls. Stuctured Trusses are designed to hold roof load, not ceiling load. If you have 8 Foot ceilings keep the depth of your racks to a maximum of 3 feet. When you install large 4 x 8 racks on an 8 ft ceiling it makes the garage feel cramped and small. Even when you have sufficient head clearance, you instinctively want to duck your head.

I now keep my salt water boat rods on a special holder between the two overhead garage doors. Used to just pile them in the corner and besides a few broken tips, had to watch for the black widow spiders.

10 Epoxy Floor Finish(Small).jpg

Epoxy floor has a beige base with a full 1/4" chip coverage (desert tan mix). After scraping and screening floor, we applied 3 clear top coats of solvent based urethane. It can get a little slippery when wet, but with our average rainfall of 7", it is not that much of an issue. We used Key Resin products for all of our professional installations and for this garage. At wholesale, there is about $2.25 per square foot in materials.

In our showroom, we had plastic floor tiles, metallic epoxy flooring, U Coat It flooring, and 3 different chip color floors. I didn't much care for the snap together tiles as they required more maintenance, and the good quality tiles cost about the same as an epoxy floor. The floor tiles had to be mopped EVERY DAY.


I liked our tan chip mix the best as it really hid dust and dirt and it increased the light diffusion much more than the darker chip mixes. We preferred to use a 1/8 inch to 1/4" chip mix on the floors we installed. The chips hide all of the floor imperfections. Chips were sprinkled on the base coat while it was still wet and the surface was then scraped and screened with a floor machine. Floor was finished with two clear urethane top coats.

Word of Warning for the Do-It-Yourself crowd. Concrete and concrete floor coatings is much more complicated and difficult than drywall painting. There are some really cheap and crappy garage floor coatings on the market. Here are some general rules:

1) Plan on spending $ 1.50 to $ 1.75 per square foot for good industrial grade materials.
2) Floor Preparation must be done correctly either by acid wash or diamond grinding.
3) If you go cheap on materials or do not properly prep the concrete, it will cost a minimum of $1.00 per sq ft to have bad coatings removed with a bead blaster.

I am open to comments and questions.
 
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Jack Olsen

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It looks really great. You could host in a dinner party in there. :)

I don't see any drawer-type toolboxes or metalworking or woodworking stuff. Is that because you're still putting the place together, or is the garage mostly going to be for storage? Or maybe there's a lot of cool stuff inside those cabinets.

Also: Is there a reason the construction phase took so long? Eight years is a long wait when you need a parking space.
 

N8

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Dec 2, 2006
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In a house
Very nice set up. I hate to be the guy that asks, but I have a space that is comparable in size to yours, so I will any how. What was a the "ball park" cost for the storage solutions as you have set up there? (retail)
 
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Saber

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Jun 7, 2010
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The construction took a little over one year. It just took a long time to finish the inside. I had a complete machine shop with my other business, but sold all of the equipment with the business. I now have just woodworking equipment and a small Lincoln welder. The saw and planer are on rollers and store easily on one side of the garage. Don't have a vacuum system so all of the wood working is done outside on the driveway
 
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Saber

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Jun 7, 2010
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N8 -

The overhead racks 4 @ 2' x 8' run about $ 150 each.

The steel cabinets are not all that expensive considering they have a 30+ years of useful life. Before the steel cabinets, we had 6 large particle board storage cabinets. Big mistake, After 5 years, all of the door panels fell off because the hinge screws failed and was not enough board left to refasten the screws. Tossed all of them in the dumpster.

Cost Breakdown:

WorkBench w/ stainless steel top and 3 base cabinets - $ 1070
Upper cabinets 2@ $155 each
48" wide Tall Storage Cabinets 7 @ $ 495 each
30" wide Tall Storage Cabinet 1 @ $395

As pictured - the total cabinet cost is $ 5,340.

If I wasn't using the garage to store business items, would probably only have installed 4of the 48" wide cabinets. The 48" cabinets are real beasts with a weight of 315 lbs.

I saw that your speed shop is in Las Vegas. Do you exhibit at SEMA? We will have a booth in the Tool and Accessories section.
 
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luvair

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Feb 16, 2008
Messages
109
How wide are each of your garage doors?

How wide is the column between the garage doors?

Very nicely done. Thank you for sharing. It helps with some ideas for my upcoming build.
 
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Saber

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Jun 7, 2010
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Garage doors are 16 ft wide - center column is 3 ft. 16 ft is the standard size on a double door and leaves plenty of room for most passenger cars. The 3/4 Ton Dodge Ram requires 2 spaces.

I
 
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