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A/C condenser short-cycling while hot

Dancing Bear

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Nov 5, 2014
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Clearwater, FL
Greetings everyone, and thank you in advance for taking a look at this.

Long story short, I was working from home yesterday and I noticed that during the hot afternoon (~2pm), my outside condenser unit was short-cycling. It would start, run for about 5 seconds, then shut down. This happened roughly 3-4 times before it successfully started, and ran for about five minutes before shutting down and repeating the process. During this time, the temp outside was ~90 in Clearwater with a high heat index, thermostat was set at 70 inside (girlfriend works overnights and likes it cold to help her sleep comfortably).

The system had no issue maintaining the temp in the house, even at the hottest part of the day, but the short-cycling concerns me that it will reduce the lifespan of the unit. It's a Carrier system that was installed in 2016. Sadly I didn't have a ton of time yesterday, but I did do some quick searching online and tried a few small things:

- Changed air filter (wasn't plugged badly, but due to be changed)
- Removed condenser fan and vacuumed inside of condenser pan and gently rinsed condenser from inside-out.
- Rebooted thermostat (Google Nest) and checked for loose wiring. Wiring clean, secure, no signs of issues at the thermostat.
- Checked evaporator coil and AC lines for signs of freezing. Evap looked nice and clean with very minimal dust (I cleaned it in 2022) and lines were wet with condensate but not frozen at all.
- Checked temperature delta between air supply and return. 18 degree temperature difference, 56 degree supply air temp so no issues detected.


Sadly, none of these things helped. The unit continued to short-cycle on and off BUT oddly enough, at around 6pm while I was finishing work, the unit started on the first try and then continued to run. I was cooking dinner and was able to listen to the unit for the remainder of the evening, and no short-cycling was observed. It would shut down as normal, then start and run on the first try each time. It would run for roughly 1 hour 15 minutes and then shut down as normal.

Unit worked beautifully the rest of the night, I woke up to a comfortably cool house around 10:00am. At around 11:30am, I heard the unit start short-cycling again. It appears that the issue is occurring at the hottest parts of the day.

I did some additional research today and found that the Nest thermostats are prone to have short-cycling issues. Admittedly, I'm no expert but the Nest support forum said a factory reset might resolve the issue. I'm no expert in AC at all, but I do have a meter and planned on checking the capacitor and contactor to see if they're out of spec.

Does anybody have any ideas what it could be, or any additional troubleshooting steps I could take? I don't want to fire the parts cannon at it, but I'm thinking being almost 8 years old, it may be time for a new contactor/capacitor anyway, and they *may* be causing the issue?

As always, thanks for your help :)
 
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isb cornbinder

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I sent my 2002 Ram 2500 into a shop to have the AC checked and repaired. The compressor was short cycling and the air was coming out of the vents at outside temperature o 35C.
A hos had cracked and let the refrigerant out. An AC hose replaced and a refill, with dye, and the RAM makes ice. The dye is to monitor for any leaking.
I hope you do not have a neighbour/contractor like the one I have to put up with. He or one of his crew damaged our heat-pump and it cost us $1800cdn for repairs. An attempt to steal electricity cause a printed circuit board to burn up.
 
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Dancing Bear

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Clearwater, FL
To add a bit to my first post, it really seems to me like the issue may be outside at the actual condenser unit. Most of my mechanical knowledge stems from automotive repair, and I know that heat soak/buildup can cause a ton of issues. I imagine if it was a thermostat programming issue, it wouldn't matter what time of day it is for the issue to occur.

Edit: clarified the last sentence.
 

dogdog

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Might not be your thermostat but maybe problem with the cooling FAN at the outside condenser unit? or that capacitor for the FAN is going to? HERM/FAN is two capacitor in one. The thermostat ( G )only turns FAN (blower for house circulation ) on/off, it does not control cooling fan at the compressor/condenser.
 

dogdog

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my outside condenser unit was short-cycling.
define what this means ? is the fan on that outside unit goes on/off or the compressor goes on/off or both?
check the capacitor like mentioned, and check the 24vac signal wire(s), check the contactor ?
 
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Dancing Bear

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Clearwater, FL
define what this means ? is the fan on that outside unit goes on/off or the compressor goes on/off or both?
check the capacitor like mentioned, and check the 24vac signal wire(s), check the contactor ?
To my admittedly untrained ears when it comes to HVAC, it does sound like the fan and compressor are coming on at the same time. Also worth mentioning is that the fan blades seem to spin freely. I didn't have time to take the side panel off of the condenser to check the contactor or capacitor and do a visual check, I will do that tonight.

Thank you for your input dogdog, one question I'd like to ask you is regarding the G wire. You said it only turns on the blower at the air handler, and that it does not control the outdoor fan/compressor. What controls those? Would it be the control board inside the air handler?

God, I hope that's not failed. I imagine that's not a cheap part to replace.
 

4x4Pete

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Everything is working and the temperature differential sounds ok, it sounds like you're tripping an auto reset high pressure switch. You might want to try and clean the outdoor coil better. There are specialty cleaners for it, but any super clean, 409 or spray nine type cleaner should work. Clean again from the inside and use enough pressure to not bend any fins but strong enough to give it a good wash. Usually, a garden hose is good.
 
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Dancing Bear

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Clearwater, FL
Everything is working and the temperature differential sounds ok, it sounds like you're tripping an auto reset high pressure switch. You might want to try and clean the outdoor coil better. There are specialty cleaners for it, but any super clean, 409 or spray nine type cleaner should work. Clean again from the inside and use enough pressure to not bend any fins but strong enough to give it a good wash. Usually, a garden hose is good.
Thank you Pete, the auto reset high pressure switch behavior, could it be that the system is building too much high side pressure while its running during the hot part of the day and the system is shutting down to wait for lower pressure, and then keeps trying to turn on until the pressure is finally low enough?

I was searching in other threads and found conflicting info regarding using cleaners on coils. Mine visually appear to be aluminum, and some were saying that the coil cleaner can weaken/damage the small aluminum fins. I imagine the specialized sprays would avoid this damage? I can order some tonight and have it by the weekend.
 
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jhelrey

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Use water out of the hose bib. Don't get fancy.

In fact, you can test the theory by spraying cold water on the coils and starting the AC again. If it continues to run, then it was due to dirty coils and high head pressure.
 
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Dancing Bear

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Use water out of the hose bib. Don't get fancy.

In fact, you can test the theory by spraying cold water on the coils and starting the AC again. If it continues to run, then it was due to dirty coils and high head pressure.
I’ll try this tomorrow since ill be working from home. I went ahead and did a factory reset on the nest thermostat tonight to see if that makes any difference. I’ll report back in tomorrow with what I find.
 

FredWanaker

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It would start, run for about 5 seconds, then shut down.

That is not short cycling. That is plain ole not working right. Short cycling would be like on for 15 minutes instead of 35 to 45 minutes. Sounds like a bad contactor or thermostat. Corroded wire or something else. Maybe a bad breaker. How could it maintain household temperature if it is only on for 5 seconds. What else is to this story is not being shared here?
 
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Dancing Bear

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That is not short cycling. That is plain ole not working right. Short cycling would be like on for 15 minutes instead of 35 to 45 minutes. Sounds like a bad contactor or thermostat. Corroded wire or something else. Maybe a bad breaker. How could it maintain household temperature if it is only on for 5 seconds. What else is to this story is not being shared here?
Nothing else to the story, in the original post I wrote right after that, that after doing that cycle of start-run for 5 seconds-shut down-start again about three times, the unit would start and run for about 5-10 minutes before repeating the process over again.
 
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danski0224

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nest thermostat
There's at least one thread about a Nest thermostat and equipment cycling problems that was solved by removing the Nest thermostat.

Lots of tales of woe about ruined compressors in equipment connected to a Nest thermostat if you do an internet search.

Although anything is possible, I'd guess that if the condenser was dirty enough to trip the high pressure switch (if the equipment has one), then the problem would be happening more often.
 

Donzi camino

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my son got a new ac system and it started short cycling soon after install. The new system had a drain line float that was kicking it off due to a clog in the line. It would slowly drain and allow system to work, but would stop again as soon as water backed up in line. Thats all i got.
 

PoorUB

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Thank you Pete, the auto reset high pressure switch behavior, could it be that the system is building too much high side pressure while its running during the hot part of the day and the system is shutting down to wait for lower pressure, and then keeps trying to turn on until the pressure is finally low enough?

I was searching in other threads and found conflicting info regarding using cleaners on coils. Mine visually appear to be aluminum, and some were saying that the coil cleaner can weaken/damage the small aluminum fins. I imagine the specialized sprays would avoid this damage? I can order some tonight and have it by the weekend.
I also suspect a dirty coil.

As for cleaners, make sure they are aluminum safe, some of the gallon jug degreasers you can buy are not.

When cleaning the outdoor coil I would pull the top off the unit and spray from the inside out.

The Trane spin fin coils I would burn off the cotton wood seed fluff with a acetylene torch first, then wash it.
 

jhelrey

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Also thinking about it more... Do you have one of those stupid saver switches on it?
 

Wiz02

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my son got a new ac system and it started short cycling soon after install. The new system had a drain line float that was kicking it off due to a clog in the line. It would slowly drain and allow system to work, but would stop again as soon as water backed up in line. Thats all i got.
This happened to me too!
 

2gslse

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I had a similar issue with my small system and hvac tech condemned it but I watched the pressures and concluded a txv issue and replaced it 3 years ago with no further isssues
 

PoorUB

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The said thing is many contractors would rather sell you new than repair anything. There is huge profit in change outs so they price repairs ridiculously high, trying to persuade you to buy new equipment.
Many contractors pay service techs finders fees if they get the customer to talk to a salesman and they sell them new equipment. So even the service tech makes more money on a quick condemn and new sale than repairing the old unit.
 
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Dancing Bear

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Well I thought I'd drop back in and wrap this thread up, apologies for the delay and happy father's day to all the dads on here. I have good news to report: the factory reset of the thermostat did the trick! The AC ran all weekend while we had our guests here and the unit cooled great with no short-cycling or weirdness. I did go ahead and clean the coils with a dedicated coil cleaner that was marked as safe. I ordered a backup capacitor just in case, but I tested mine and it's within spec. Thanks again to everyone who dropped in here to help out.
 

mike93lx

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Well I thought I'd drop back in and wrap this thread up, apologies for the delay and happy father's day to all the dads on here. I have good news to report: the factory reset of the thermostat did the trick! The AC ran all weekend while we had our guests here and the unit cooled great with no short-cycling or weirdness. I did go ahead and clean the coils with a dedicated coil cleaner that was marked as safe. I ordered a backup capacitor just in case, but I tested mine and it's within spec. Thanks again to everyone who dropped in here to help out.
My nest was intermittently causing problems. When I looked at the usage history in the app, I would see very small white bars that popped in when it would short cycle the system. And it was only happening on one of my three systems

Maybe it fixed your's, but I'd give it some more time
 
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Dancing Bear

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My nest was intermittently causing problems. When I looked at the usage history in the app, I would see very small white bars that popped in when it would short cycle the system. And it was only happening on one of my three systems

Maybe it fixed your's, but I'd give it some more time
I'm gonna keep this in mind and check the usage history after a few days and see what I find. I'll chalk this one up to a hiccup - the Nest has been nearly flawless since we installed it ~2 years ago. My SO really, really likes it, but I already set the expectation that the Nest will be replaced with an Ecobee if this happens again.
 

mike93lx

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I'm gonna keep this in mind and check the usage history after a few days and see what I find. I'll chalk this one up to a hiccup - the Nest has been nearly flawless since we installed it ~2 years ago. My SO really, really likes it, but I already set the expectation that the Nest will be replaced with an Ecobee if this happens again.
Mine were fine too for years. No idea what changed.

I have Aprilaire tstats now and they work fine, but they kind of ****. I think ecobees are in the future for me too.
 
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