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adding doors to steel racks

stanguy

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Aug 27, 2017
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3
I'm attempting to add storage to my garage on the cheap, so I was wondering if there is a somewhat simple way to add doors to a steel rack similar to:
http://amzn.com/B074ZMB9L2

I was hoping to use doors from Ikea like:
http://www.ikea.com/us/en/catalog/products/50267172/#/10267188

But what kind of hinges would be best to use?
I don't have much experience with diy stuff, so what kind of prep work would be needed on the doors to attach the hinges, recommendations for screws to use, etc would be helpful.


As this is for garage storage so doesn't have to look too pretty, but we want doors to hide the mess!
 
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tjdux

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Feb 4, 2014
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Southern Nebraska
The ikea link didn't work for me but unless the doors in the link are pretty cheap you may have better luck just using off the shelf plywood.

I did go ahead and google the link and it found haggy (spelled wrong) door thats 40x24 inches for 11 dollars.

That's not a bad price for nice finished door but should maybe be a couple dollars more and include hinges. Hinges can add up quickly, especially when bought individually.

A few questions....How many shelves are you putting doors on?

Do you want to have the entire shelf unit enclosed?

What tools do you availible? Drill, circular saw?

If you go with that ikea door you would need 4 doors to enclose the entire unit. If you use plywood you could have 2 tall doors and that would require less hinges as well. (Ikea reccomended 3 hinges per door = 12 where are plywood would only need 3 hinges as well but only 2 door = 6 hinges. Do you have a preference on number of doors?

To be cheap and light i would use a 3/8th or 1/2 plywood. It could be stained or painted any way you like. 3/8th plywood can be a little tricky to use because its very thin but its possible to make lots of things, I speak from experience.

This is actually a great diy project to learn some simple wood working skills.

Either path plywood/ikea you will likely need to enclose the sides. To do this i would reccomend half inch plywood. Either pay the lumber yard to cut it (easy) or use a circular saw and do it yourself (reccomended tonget the most learning experience)

Then attach the plywood using carrige bolts, washer, and nuts through the holes in the shelf brackets.

Set the cut plywood up to the shelf and mark where the holes go, then drill holes and bolt to shelf. If you wanted to enclose the back this same method should work also, just a bigger peice of wood required.

The hinges are more complex to explain. There are a few options with hinges for starters. I will try and write out the simplest in my opinion for a tall plywood door. (The ikea doors could also be done this way but may look better with some different options.)

I would run the hinges on the exterior side peices. Exterior does give it less security but easier to install. The 3 hinges should be spaced top middle and bottom. Don't put them exaxtly flush with the too/bottom, but up/down a few inches. A standard wood screw into the plywood sides would do fine.

When installing the hinges leave them sticking out the width of the door from the edge then they can swing fully open.

I would use a hinge like this

National Hardware 282BC 6" Zinc Plated Heavy Strap Hinge https://www.amazon.com/dp/B000BQP0RG/?tag=atomicindus08-20

The door is cut to be half the width of the opening and the full height. The hinges can also be attached to the doors with standard wood screws. Tip use a thin peice of wood or folded cardboard to keep the door off the ground for swing clearence while fastening to the hinge.

Now this method can be made to extreme tolerences and look great but for a first time diy project it may turn out a little rough but will still work fine and should look decent for less money than buying fancy garage cabinets.

Let me know if any of the stuff above is too confusing or if you have any questions i would be happy to help.

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tjdux

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Feb 4, 2014
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Southern Nebraska
Also forgot to note that here in my part of the world 1/2 inch CDX (not the prettiest but not bad either) plywood is around $20 per sheet. Many places its cheaper even. This project will take 2 sheets at most maybe less so $40 in wood.

If I found the right ikea door at $11 a peice and needing 4, I assume, thats $44 in doors plus 1 sheet of plywood for the sides at $20 = $66 in wood. Eitherway you gotta buy screws and hinges (less hinges for plywood) so im guessing the plywood is going to be cheaper in the end.

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stanguy

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Aug 27, 2017
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Thank you so much for your detailed response. Some more details below, and a request for some clarification.


A few questions....How many shelves are you putting doors on?
3 shelves.

Do you want to have the entire shelf unit enclosed?
Yes.

What tools do you availible? Drill, circular saw?
I have a drill, but no circular saw.

...


I would run the hinges on the exterior side peices. Exterior does give it less security but easier to install. The 3 hinges should be spaced top middle and bottom. Don't put them exaxtly flush with the too/bottom, but up/down a few inches. A standard wood screw into the plywood sides would do fine.

I don't think I understand - If there are multiple shelves needing doors, how would this work to allow doors to be installed on the adjacent shelves?
 

kd3pc

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Aug 10, 2013
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Northern Neck
be sure to anchor the shelves in some way, as they are going to struggle to hold the weight of the plyboard doors.

Then amount the hinges to the steel uprights, as the shelf standards are not stout enough to hold the door/hinge ***'y.

I have the same shelves and had to contact the maker to get the mid line shelf brace, as the particle board shelves sagged with just 20 pounds on them. Let alone the rated 4000 lbs.
 
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tjdux

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Joined
Feb 4, 2014
Messages
801
Location
Southern Nebraska
Thank you so much for your detailed response. Some more details below, and a request for some clarification.


A few questions....How many shelves are you putting doors on?
3 shelves.

Do you want to have the entire shelf unit enclosed?
Yes.

What tools do you availible? Drill, circular saw?
I have a drill, but no circular saw.

...


I would run the hinges on the exterior side peices. Exterior does give it less security but easier to install. The 3 hinges should be spaced top middle and bottom. Don't put them exaxtly flush with the too/bottom, but up/down a few inches. A standard wood screw into the plywood sides would do fine.

I don't think I understand - If there are multiple shelves needing doors, how would this work to allow doors to be installed on the adjacent shelves?
I was suggesting 1 door to cover all the shelves. If i have some time to tonight after the kids go to sleep i will try and draw a quick sketch. I think that may be better than trying to write it out more.

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langss

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Jan 31, 2009
Messages
322
Location
California
I'm still working out the details, but I have several of the Costco shelves and what I am thinking of doing is slotting a 2X2 for the bottom and the top to put a sheet of very thin plywood/hardboard/pegboard in to make a sliding door of sorts for each set of shelves. I just have not worked out how to attach the 2X2's to the shelves and will the hardboard/plywood/pegboard bow over time. I'm not looking for security, just covering whats on the shelves.
 
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