Tyson said:
This winter I plan on adding pink construction foam insulation to my non-insulated steel garage door (standard sectional garage door).
The space that I have to work with is 2" wide.
I went to home depot and priced out everything from R10 to R3 insulation.
2" R10 for both garage doors will run me about $120
1 1/2" R6 = $60
1" R4 = $45
1/2" R3 = $36
I'm in Minnesota, so we have temperatures that get down to -60, but usually around -10 in winter time.
I of course know that R10 is much superior to R3, but how much does it matter in a garage door?
I don't know what the R-value is, but I've got a pair of uninsulated metal garage doors too. I live in Georgia. From about 12:15 until the sun goes down, the sun hits 100-percent directly on these doors, and they radiated heat to the point where you could feel it if you were 4 feet from the door inside, and you couldn't touch the doors. Though it's nowhere near -60 here, it does get into the 30s and 20 regularly, which is still cold enough in an unheated garage.
I used the 4x8 insulated boards they're using for home heating units now. They're white on one side, and silver on the other. They make ducting out of them I think. Common on HVAC systems.
It was VERY affordable, and really knocked the heat down in the shop, and does a decent job with holding heat in, too.
I cut the panels to fit and used Liquid Nails to attach it to the metal door. I put the silver side facing the shop, because I liked the look of it better than the white with blue writing. Any seams (each panel had a seam, so I could get the insulation all the way to the edges of panels, under the folded ends) were covered with bright silver metal tape (I hesitate to call it "duct tape" but that's what it is).
I looks good, reflects the light back into the shop (important), and was innexpensive. I got the idea from guys over on the HAMB, with guys from up north saying they'd had great results with it.
Home Depot carries it.
One thing you'll need to consider is that after you get the insulation in, you'll need to have the spring on your garage door wound a little tighter. It didn't add much weight to my doors, but it was enough that if the door isn't all the way up, it comes back down on its own.
Brad