I’ve been working on my new building lately. It’s 30x50x12 with a 12’ lean to shelter. I read all I could find, both here and the internet in general. I framed the inside with 2x4 stud walls 8’ high. The plan is to run my electrical as in a stick built, saving money on conduit and making life simpler. I will cover the lower wall with horizontal OSB and a few pegboard sheets here and there. My building has 4’ spacing.
R19 Kraft faced fiberglass insulation will be installed after the wiring rough in. For the 4’ above the studded wall I think I have found a solution that fits my needs. I’m installing 2” foam board with the reflective coating towards the outside wall on the face of the metal post framework. That leaves a 2 1/4” air gap between the foam board and metal wall.
I started on the gable end on the back wall. How was I going to attach it? The bottom would sit on the top plate for my studded wall but I didn’t trust contact cement to hold it up. (I did have insulation in the roof when the builders put the building up)
My solution was to attach the board with 3” tek screws and fender washers, sealing the seams with tape. I have pics to follow. I only used a minimal amount. After all, there is no load and they are sitting on the top plate. The spacing of the tubing was funky because of the rear roll up door. I cut the foam to be joined together at the center of the tubing. Just like sheet rocking a wooden studded wall.
Then the supposedly simple 4’ on the sides got complicated. While looking at the angled braces against the wall I was momentarily stumped. My first thought was to remove them one or two at the time, install the 4x8 sheets horizontally and drive on. But wait! How would I fasten the after the foam board was on the surface.
The best solution for insulating was to minimize notches, gaps and openings. A picture is worth 1000 words. I cut my 4x8 sheets into 4x4 squares. I then measured from the top of the top plate to the bottom of the brace. It measured 18”. I used a jig saw and cut the bottom 18” off at a 45 degree angle to match the angle of the braces. I sat the bottom part of the board on the top plate and put one screw at each side. For the top portion I sat the board inside the bracing next to the wall and used a kitchen knife to slot for the side of the bracing u-channel.
I‘m happy with the method. I taped the seams and added about 3” at the top to enclose the gap between the metal rafter tubing.