Here some good info on Handle Ties vs. Common trip breaker by George Gregory, Schneider Electric/Square D Co.:
Misunderstanding No. 4: Handle ties provide the same operation as internal common trip.
Handle ties provide an acceptable method of linking operating handles of several single-pole circuit breakers together so they'll switch the tied circuit breakers together. Although good reasons exist for using handle ties, such as in multiwire branch circuits, the method in which a handle tie functions is often not well understood. And in some cases, application of handle ties may lead to unnecessary hazards.
It's important to understand the difference between the handle tie feature and the common trip feature. Handle ties fasten the handles of two or more single-pole circuit breakers together. With handle ties installed, all of the poles are switched on and off together. However, if one pole trips because of an overload or short circuit, the handle tie doesn't cause the connected poles to trip. The condition can leave one pole tripped and the other tied poles energized.
Multipole circuit breakers with common trip will switch all poles on and off together. They'll also trip all poles simultaneously when an overload or short circuit occurs on any of the poles. In this case, all poles operate together regardless of whether the circuit breaker is switched manually or opens automatically because of overcurrent.
It's often impossible to determine the difference between the common trip 2-pole circuit breaker and two single-pole circuit breakers with handle ties unless you're familiar with the product design. The potential hazard arises when one pole trips and another pole remains energized. It's especially hazardous if someone assumes that all poles are tripped and open when only one pole is open.
Consider a multiwire branch circuit as described in 210.4. Handle ties are frequently used in multiwire circuits. These circuits supply only line-to-neutral loads unless they supply only one piece of equipment or unless the overcurrent device opens all conductors simultaneously (common trip). By the definition in Art. 100, multiwire branch circuits have a grounded conductor with equal voltage between it and each ungrounded conductor. When one pole trips due to overcurrent, the remaining pole(s) is connected in a closed circuit with the grounded circuit conductor.
Alternatively, consider a straight 240V circuit with no grounded circuit conductor. When one pole trips, the remaining pole(s) is energized with no return path through a circuit conductor. The pole will continue to serve the fault unless tripped or opened manually.
The fundamental requirement of 240.20(B) is that the circuit breaker shall open all ungrounded conductors of the circuit. In other words, it calls for common trip. The section provides the following exceptions to allow the use of single-pole circuit breakers with handle ties:
In multiwire branch circuits
On circuits with line-to-line connected loads of grounded single-phase systems and on 3-wire DC circuits
With line-to-line loads in 3-phase, 4-wire systems and 2-phase, 5-wire systems
In light of the fact that handle ties don't provide for common trip and the fact that the fundamental requirement is for common trip, it seems most reasonable to apply only circuit breakers with common trip in the second and third items above, where line-to-line loads are served. That means eliminating those two items as exceptions.
The National Electrical Manufacturers Association (NEMA) has proposed eliminating these two items from the NEC, and the Code Making Panel is considering it. Acceptance of that proposal will require the installation of common trip circuit breakers in circuits serving line-to-line loads and require that all poles clear the circuit simultaneously.
The requirements of 240.20(B) relate only to circuit breakers. They don't affect fuse applications. The separate disconnect for fuses is quite different from the integrated functions of a circuit breaker. Many users believe all poles of a circuit breaker open when one pole opens, without fully understanding the function of handle ties. Common-trip circuit breakers are readily available and are the standard for 2- and 3-pole circuit breakers.
Handle ties have an appropriate place in providing a means for protecting multiwire branch circuits. However, they aren't a replacement for common trip and shouldn't be perceived that way.
Specifying a safe design isn't easy when you're confronted by several of the misconceptions that serve to further muddle the situation. However, taking the time to separate the truth from the myth will help you provide an environment that's not only safe for workers but reliable and low-maintenance.
Gregory is manager, industry standards, overcurrent protection for Schneider Electric/Square D, Cedar Rapids, Iowa.