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Another welding table build

murchies

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Joined
Jan 16, 2023
Messages
14
Hey guys long time lurker first time post. I want to build a welding table for my garage I’m looking to keep under 500$. I have 2 peaces of 5” C Chanel 8 feet long I was thinking of using as the table to frame/ support. Going to make a 3’x6’ table. Thinking about getting a 1/4” top plate.

Any suggestions of what to use as the legs and bottom shelf to go with the c Chanel or even another way to use the c Chanel.

I hope that’s clear and thanks
 
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bdbecker

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Nov 18, 2015
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Iowa
What type of projects do you envision welding on this table?

Generally speaking, my advice is to find a local steel yard that will sell to the general public and browse their website/catalog for the type of materials and shapes they have available. If you are lucky, they might even have off-cuts available at a discounted price. Once you know what materials you can get your hands on, this will make designing the table much easier.
 

XJSuperman

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Jan 26, 2018
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Central Iowa
If you plan on doing any heavy work on it, I would suggest a thicker top.
That channel sounds good, would make 4 nice tall legs/feet for the table.
Post pics as you make progress.
 
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murchies

Member
Joined
Jan 16, 2023
Messages
14
What type of projects do you envision welding on this table?

Generally speaking, my advice is to find a local steel yard that will sell to the general public and browse their website/catalog for the type of materials and shapes they have available. If you are lucky, they might even have off-cuts available at a discounted price. Once you know what materials you can get your hands on, this will make designing the table much easier.
Mostly tubing work to make table legs and stuff like that. I forgot to mention it’s gonna be on casters. I live in a small town so we mostly get steel from local contractors
 

imagineer

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Dec 13, 2015
Messages
1,019
Location
Ohio
Definitely go with a thicker top. My weld table is 3'-2" x 7'-2" with a 1/2" thick top. The horizontal frame is 4" C channel and the vertical legs are 2" square tube. I have the top drilled with M10 nuts welded underneath.

I hindsight, I should have made the table smaller (more like only 4' long) and gone with clear holes in lieu of welding nuts to the underside (would make bolting stuff down easier).
 

rattle_snake

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Jun 25, 2015
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Chandler, AZ
I have a 1/4 top and it is fine for general metal fab. A thicker top wouldn't help me. Make sure you don't warp when welding it on. Use tabs or some other method.
If you need flatness better than 0.010" get a thick top and have it Blanchard ground.

Just a sheet of 1/4 may cost $500

_FBu1X_Fl4TGIwY-zNAaL1SYd=w1292-h970-no?authuser=0.jpg
 
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murchies

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Joined
Jan 16, 2023
Messages
14
Definitely go with a thicker top. My weld table is 3'-2" x 7'-2" with a 1/2" thick top. The horizontal frame is 4" C channel and the vertical legs are 2" square tube. I have the top drilled with M10 nuts welded underneath.

I hindsight, I should have made the table smaller (more like only 4' long) and gone with clear holes in lieu of welding nuts to the underside (would make bolting stuff down easier).
Used 1/2” for that top… you are going to want to clamp stuff FLAT to assemble.B4C0F592-F108-4714-8F96-D15F18E93921.jpegC53DA393-B9C3-4A76-8631-7BB4406DDB5E.jpeg51BA40F8-C335-4542-8E84-7D932A1F7D3E.jpeg
That’s a nice table
I have a 1/4 top and it is fine for general metal fab. A thicker top wouldn't help me. Make sure you don't warp when welding it on. Use tabs or some other method.
If you need flatness better than 0.010" get a thick top and have it Blanchard ground.

Just a sheet of 1/4 may cost $500

_FBu1X_Fl4TGIwY-zNAaL1SYd=w1292-h970-no?authuser=0.jpg
True enough about the money lol. I fab at work on a 30 year old 3/8 plate it’s fine for. Just jobs.
Definitely go with a thicker top. My weld table is 3'-2" x 7'-2" with a 1/2" thick top. The horizontal frame is 4" C channel and the vertical legs are 2" square tube. I have the top drilled with M10 nuts welded underneath.

I hindsight, I should have made the table smaller (more like only 4' long) and gone with clear holes in lieu of welding nuts to the underside (would make bolting stuff down easier).
any pics of your table?
 
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imagineer

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Dec 13, 2015
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Location
Ohio
That’s a nice table

True enough about the money lol. I fab at work on a 30 year old 3/8 plate it’s fine for. Just jobs.

any pics of your table?
This demonstrates why I should have built a smaller weld table...at this size, it becomes a convenient catch-all for clutter and other projects.

The 1/2" thick top is drilled with 189 - 5/8" holes on 3" centers. Later I welded M10 flange nuts to the underside of the top and each hole is plugged with a short M10 socket head screw. I went with that size fastener because the bolt head closely fit the drilled hole. The idea was to have lots of options for fixturing, and not have a bunch of open holes for stuff to fall through. In hindsight I should have left the holes open.

Funny story about the plate for the top. I was buying it from a local weld shop and was going to carry it home in my '96 Chyrsler Mini-Van. The weld shop guys said it would crush the van suspension and were having quite the giggle at my expense. weld table 3.JPGweld table 2.JPGweld table 1.JPGI bet them the cost of the plate that not only could the van carry it, but I'd also buy about 300lbs of of 4 " C-channel and carry it home too. I got the plate for free.
 
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murchies

Member
Joined
Jan 16, 2023
Messages
14
This demonstrates why I should have built a smaller weld table...at this size, it becomes a convenient catch-all for clutter and other projects.

The 1/2" thick top is drilled with 189 - 5/8" holes on 3" centers. Later I welded M10 flange nuts to the underside of the top and each hole is plugged with a short M10 socket head screw. I went with that size fastener because the bolt head closely fit the drilled hole. The idea was to have lots of options for fixturing, and not have a bunch of open holes for stuff to fall through. In hindsight I should have left the holes open.

Funny story about the plate for the top. I was buying it from a local weld shop and was going to carry it home in my '96 Chyrsler Mini-Van. The weld shop guys said it would crush the van suspension and were having quite the giggle at my expense. weld table 3.JPGweld table 2.JPGweld table 1.JPGI bet them the cost of the plate that not only could the van carry it, but I'd also buy about 300lbs of of 4 " C-channel and carry it home too. I got the plate for free.
Haha that’s a good story. Mini van can handle 6 adults that’s over 600lbs depending.

I like that table it looks about as organized as my wood one right now.
 

tarbellb

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Apr 17, 2011
Messages
5,777
Location
Oregon
This demonstrates why I should have built a smaller weld table...

Funny story about the plate for the top. I was buying it from a local weld shop and was going to carry it home in my '96 Chyrsler Mini-Van. The weld shop guys said it would crush the van suspension and were having quite the giggle at my expense. I bet them the cost of the plate that not only could the van carry it, but I'd also buy about 300lbs of of 4 " C-channel and carry it home too. I got the plate for free.

That's a helluva deal on the plate, and a helluva van!
 
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