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Aquapon

22lover

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Irving, TX
I've read some good things about Aquapon, even though it's a solvent-based product. However, I can't seem to get ahold of anyone at a store that knows much about it.

If anyone has used this, could you tell me how it's wearing? Did you put clear on top? What price ballpark for the epoxy for a 450 sqft garage?
 
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22lover

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Found a commercial/industrial PPG store that knew what I was talking about and has it. Picking it up Friday - seems very cost effective - almost too good to be true for 2 gallons. Only a little bit more than the stuff at HD and available in pretty much any tint for same price.
 
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22lover

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Got a very nice surprise when I picked up my Aquapon. The materials were actually less expensive than the Rustoleum water-based from HD. Walked out with 2 gallons, tinted w/my choice, for $100 plus tax.

I have the floor prepped but alas, it is raining cats and dogs in Dallas. I will have to save it for a low-humidity day. I hope that comes soon!
 
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22lover

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Before cleaning:

DSC_4765.jpg
 
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22lover

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Cleared out/threw out a lot of junk, degreased floor a million times, rinsed a million times, powerwashed a million times, etched with muriatic acid, neutralized, rinsed a million more times. Have been prepping the floor for days off and on. Note that I pushed a lot of "good junk" to the back of the garage which is a slight step up from the parking surface. I will not be coating that surface with epoxy. Instead, I will lay down VCT. This garage is a huge project with many more things to be done after the flooring is complete (putting in 220V service, painting walls, rearranging big time, perhaps some wall cabinets, good lighting, and eventually a sink).

This is a 40 year-old slab that has seen its share of oil, paint, glues, and anything else you can imagine. After days of prep it is pretty darn clean. In several cases I had to mechanically chip away at dried drips that wouldn't come off any other way. These trouble spots included some epoxy drips that I used to refinish an old rifle. The others included gorilla glue (amazingly stubborn stuff), and oddly enough some oil-based paint drips. These trouble spots just laughed at my 2500 PSI pressure washer, degreaser brush agitation, and even the acid.

Still waiting for it to dry from working until 2am. Wish I had one of those propane torches that hooks up to a propane grill tank so I could gently "lick" the wet areas and dry them out. Tried a hand-held heat gun and it works great, but I might be out there for days because it is slow-goin'. Oh well, no sense in getting in a rush. The darker areas are where it's still wet:

DSC_4786-1.jpg
 
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22lover

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Irving, TX
The magic goop. I chose a mid-range silver-grey and they tinted it at the store. Can't remember the exact name of the color but choice was based on brightening up the space while trying to minimize the appearance of dirt. This PPG solvent-based epoxy is around 70% solids by weight. Pot life is a claimed 4 hours, which I like as a first-timer. This product is supposedly popular for aircraft hangers and industrial use so it should serve me well IF I do my part in getting it right. The instructions say "not intended for residential use" which sounds like a challenge to me!

Weather conditions (humidity/dew point/surface temp) would be well within PPG specs right now IF the floor was dry already. Have fans moving a lot of air to see if there's a chance of an installation tonight or tomorrow morning.

I am on the fence on whether to use chips or not. I have some just in case.

DSC_4787.jpg
 
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22lover

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Delayed a bit more due to still having a few small damp spots in the garage. Humidity was unfavorable until yesterday and temps have been such that it hasn't happened quickly like it usually does in the heat. Having to close the garage door overnight didn't help for drying, either.
 
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22lover

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Irving, TX
Wouldn't having a large or medium size fan help with the drying?

I have had two of them blowing full tilt today. Just walked out and things are now dry. Going to let them go another hour or so just for grins and commence the application.
 
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22lover

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Well it came out with a few splotches here and there where the epoxy is covering concrete patches. I think I may need a second coat.
 
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22lover

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Finally finished last Sunday, after many interuptions over the past couple weeks. Looks fantastic! Put down 2 coats plus chips.

DSC_4860.jpg
 
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22lover

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Irving, TX
I'll get a close-up today. So far I am very pleased, granted it's only been 2 weeks. Started parking car in garage after 7 days. I've come straight from a 30 minute highway drive into the garage (hot tires) and no problems whatsoever re: hot tire pickup after car sits overnight. I admit I was a little nervous about that test but so far I'm really liking the floor. I've decided not to put any clear on it.

Today I'm going to see about sourcing some VCT for the raised back area of the garage as well as some basic cabinets. I heard about a Habitat for Humanity "Re-Store" in town that sells a lot of excess donated materials to the public. Supposedly it is hit or miss like any surplus store but I understand they usually have a lot of flooring, paint, and basic cabinets at any given time.
 
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