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Aussie Garage starts this week!

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Mudnut

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Mar 29, 2015
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FNQ Australia (North of Cairns)
Inspector wants inside lined before finalising the permit. Now plastering the inside. Insulation arrived today, so I can now line the outside walls for the office side.
Had some mates come around to help hang the plaster, and set up scaffolding.
 

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Grumblebum

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Aug 10, 2015
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Wollongong Australia
It is looking good ken, I happened to be up your way again last week for work (cairns-port douglas), very comfortable weather at the moment. (ie shirt and shorts vs jumpers and beanies :) )

You must be getting itchy to start working on your fit out ?

cheers GB
 
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Mudnut

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FNQ Australia (North of Cairns)
Wall plaster board complete! Still need to batten out the ceiling and plaster that, but getting there slowly.

Will show my teenage son how to tape the joins, as it is a good skill to know how to do.

Cheers,

Ken
 

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Mudnut

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FNQ Australia (North of Cairns)
Quick update.

Signed off by the council, after having to get the engineer out to confirm that the outside sheeting is bracing. (10mm cement sheet 1.2m x 3m. Fixed at manufacturers specs).

Have been plastering the inside of the office. Fun by myself! Have most of the base coat over the joins done in the office. Might hire a plasterer to do the top coat, and hang cornice.

Got tired of climbing a ladder to get upstairs, so built some stairs. Will take apart to fit the timber risers, and will glue together along with the screws. Plan on making a wall hand rail that matches the stringer angle, and 900mm high. Want to get all the plaster upstairs before I do that though.

Slow progress, but progress just the same.

Cheers,

Ken
 

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Bob Heine

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Boca Raton, Florida
Looks ****** fantastic.
X2! :thumbup:


Ken, I like the plaster work, including wrapping the beams. I assume the gypsum board is glued. The staircase is my favorite. Mortised, screwed and glued is like belt, suspenders and Velcro holding up your pants! For the first time I feel bad not having a staircase in the house (now that I have decent routers).
 
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Mudnut

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Location
FNQ Australia (North of Cairns)
X2! :thumbup:


Ken, I like the plaster work, including wrapping the beams. I assume the gypsum board is glued. The staircase is my favorite. Mortised, screwed and glued is like belt, suspenders and Velcro holding up your pants! For the first time I feel bad not having a staircase in the house (now that I have decent routers).

Bob,
For 22 years I was involved in Cardiac Surgery. Became familiar with the belt and suspenders kind of mentality.

Plaster is screwed and glued. When removing old plaster, the glue is the strongest part.

The thing I liked about the jig, is I only had to be precise once when I made the jig!

Cheers,

Ken
 
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Mudnut

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Mar 29, 2015
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284
Location
FNQ Australia (North of Cairns)
Well an other milestone has happened today. I had a 6.6 kw solar array installed. On top of my shed is the only place on my block that gets decent sun for any panels.
It is a great feeling seeing the meter run backwards, putting power back into the grid. I don't really care if I make any money on my quarterly bill (but just might). I just want my power bill close to zero! Currently only feeding into one meter, (shed, and cottage) but once the supplier changes over to a "smart" meter, will feed into both power supplies, which includes our house.

Price was fantastic, and should pay for itself in just over a year. The following years will be money in my pocket.

Eventually would like to have battery backup, and give Ergon the flick with some rude gestures, but that is in the future.

Just one step in becoming more carbon neutral. If I were really green, I would get rid of 4 cars, but that is not going to happen anytime soon. It just lets us live the way we want with a clear conscience that we are doing something.

Cheers,

Ken
 

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Mudnut

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FNQ Australia (North of Cairns)
Well spent some time working in my garage, vs working on my garage.

Land Rover had a warped exhaust manifold, and was blowing out around the 1st and 5th cylinders. Was getting worse, so decided to tackle the project before it gets too hot here. Had a good friend come around to give me a hand also.

Lots of ancillary bits to be removed before I could even get to it, but not too hard. Spent a few days spraying the nuts with penetrating spray. Finally could put off the dreaded removal of the bolts any longer, so dove in. Front top sheared off immediately at the surface of the cylinder head. The #5 cylinder bottom stud sheared off at the surface of the manifold, leaving about 8 mm of stud sticking out. That one was able to get out with two nuts locked down tight, and unscrewed from the cylinder head.

Was able to use a punch and mark the centre of the sheared one on the top of cylinder #1. Drilled a small pilot hole through the stud, and then progressively larger. Finally used a star bit and tapped it into the hole. Was able to back out the rest of the stud on the end of the star bit. Big sigh of relief!!!

On inspection of the manifold, it was warped by at least 3.5 mm. Too much to hand sand down, so off to an engineer to get skimmed. 2.5 hours later, was on my way home, and a nice flat surface on the manifold.

Planning on getting it put back together on the weekend. Hope no issues with the rebuild.

1st photo: Manifold still in place, and attached to turbo.

2nd photo: Drilling out the broken stud. Note the carbon on the cylinder head from blowing out from the #1, and #5 cylinders.

3rd photo: What I had to do to hold ancillary items out of the way.

4th photo: Flat surface on the manifold again!
 

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Mudnut

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FNQ Australia (North of Cairns)
Well to keep things moving along, got a plasterer in to do the top coat, and cornice downstairs. Could have done it, but working over my head puts me flat on my back for a few days. Plus, would have to spend many days sanding my joins (something I hate doing). Best $500 bucks I have spent in a while.

Different colour joins are from two different brands of top coat.

I did get to be the apprentice and push the mobile scaffold around though.

Cheers,

Ken
 

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Mudnut

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FNQ Australia (North of Cairns)
Just got out of hospital for undiagnosed abdominal pain. 4 days of drugs, and dozing. Have more tests planned, but all on hold as clinics shut down due to Cyclone Owen.

Well can't go to work, so got busy with my Christmas present.
1. Arrival after picking it up at the depot.
2. As I am by myself, disassembled on the trailer, and lifted it off in pieces with the engine hoist.
3. Could get it close to vertical with the engine hoist. Got our boarder to help stand them up from there.
4. Mobile scaffolding much easier to work off than ladders.
5. Still have power, and hydrolic lines to fit, but coming along nicely.

Good thing I only attached one column to the slab, because the measurements supplied are off by 150mm. Had to unbolt the top beam a few times to get it to fit. It is a bit further out in the garage than I would have liked, but will give more working room around vehicle on the hoist.

More updates to follow.

Ken
 

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Mudnut

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FNQ Australia (North of Cairns)
Spent some more time on the install today. Only waiting on a "sparky" to wire it up. Pretty happy with the results.
1. Burned out my old hammer drill. Borrowed a mates, and job done quickly. Great to have the right tools for the job. If you can see the line on the floor in the upper left hand corner. This is where the instructions said to place the post. Good thing I bolted the power side in and then tried to install the cross beam. Too short, so had to move the other column closer. Gives me more room to work on that side anyways.

2. arms on, and everything ready to be wired up.

3. Plenty of parking still when not in use.

Cheers,

Ken
 

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Terrick down Under

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Jul 2, 2015
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Location
Royalla, NSW, Aust.
So how many hours are you allowed in the shed over the holidays???, My wife has said I have responsibilities to the family. If I get all of it done then should get some time in the first week in the new year.
The hoist looks great, and Merry Christmas.
 
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Mudnut

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FNQ Australia (North of Cairns)
So how many hours are you allowed in the shed over the holidays???, My wife has said I have responsibilities to the family. If I get all of it done then should get some time in the first week in the new year.
The hoist looks great, and Merry Christmas.

Just finished off 3 night shifts. Few days off, and back on to more, so only the odd hour in the shed at the moment. Thanks for the kind words.

Ken
 
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