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Automobile wire

plow

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Feb 12, 2013
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What type is it? I know it's not THHN but that's about it. I'm making my own wiring harness and need to buy some various colored wire to do it. Painless has 25' rolls (I haven't priced them yet) that will do what I need.


Not sure if this needs to be in free parking or not:dunno:
 
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barnjunkie

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TN
Most automotive wire is not UL listed or recognized (if you were thinking of using it in an electrical application.) It has a lot thicker insulation, but is still only for low voltage application.
I personally think its the cheapest wire that can be made, but that's just my opinion.
 
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plow

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Most automotive wire is not UL listed or recognized (if you were thinking of using it in an electrical application.) It has a lot thicker insulation, but is still only for low voltage application.
I personally think its the cheapest wire that can be made, but that's just my opinion.


Sorry, I wasn't clear. It's for a truck wiring harness.
 

Stuart in MN

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Minneapolis
You could also look for machine tool wire, or MTW. In automotive applications, for a given gauge you want more strands of finer wire so it's more resistant to fatigue and breakage.
 

RM209

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Car and truck manufacturers use wires that meet the SAE J1128 standard. Amazon occasionally has some good deals on stuff. Sounds like a fun project.

RM209
 
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MFolks

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Springfield Mo.
For really heavy use,get some Welding Cable, it has many fine, unplated wires for flexibility. Maybe #6 or #4 AWG. It's available in two colors, RED and BLACK. Welding supply places might be able to crimp or swage on the correct size terminals at the end.

If not, a place that works on electric forklifts, or golf carts, should be able to help.
 

justsam

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Penngrove, California
Another vote for Waytek. Good wire selections and I am a fan of the heat shrink terminals. Be advised good quality copper wire is not cheap.
 

86turbodsl

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Jul 1, 2005
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Michigan
I spent some time as an automotive wiring harness engineer.
You ALWAYS want stranded wire. For insulation, depends on what your terminations will be. If you plan to use connectors with waterproof seals, make sure you buy crosslinked polyethylene insulation, such as GXL/TXL. If you use PVC insulation, the insulation will cold flow away from the seal and give you a breach. If your terminals will be aftermarket type non-sealed, you can use whatever you want. Don't solder terminations if you can, the solder flows up the wire a ways and the wire will eventually break at the point the solder stops. Have fun.
 
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