To avoid these ads, REGISTER NOW!

Above 1200 Sq/FT Bailey's Barn Build

Wokspaces above 1200 squarefeet.

xtremek

Well-known member
Joined
Apr 13, 2012
Messages
11,603
Location
St. Johns, Mi
My wife teaches at the local community college and they actually merged the science and math departments. It was a great joke for a while. I'm well aware of First Lego, very cool of you to volunteer. We're going to be in Atlanta the week before that, but 4 hours is a little much for me to drive.
 
To avoid these ads, REGISTER NOW!

Mike.ASC

Well-known member
Joined
Apr 21, 2010
Messages
880
Location
East coast
Well, extremek, I actually AM into science and math. I'm helping to coordinate a FIRST LEGO League regional qualifier tournament where about 24 teams of 4th through 8th graders will show their skills at robot designing, building, and programming as well as present solutions to the problems of extended space flight for humans! Come visit us November 17! But, no, that wasn't quite the *** I was trying to stay clear of, as you know. . . .

Is this the one at Saluda Trail Middle School ?
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Hey Mike.ASC, That's the one. You want to volunteer to help judge or referee? I know the Volunteer Coordinator personally!? Should be fun.
 

Mike.ASC

Well-known member
Joined
Apr 21, 2010
Messages
880
Location
East coast
Hey Mike.ASC, That's the one. You want to volunteer to help judge or referee? I know the Volunteer Coordinator personally!? Should be fun.

I currently still live in Maryland but getting closer to moving down there. I told my son about the event thinking my grandsons might be interested in attending. As soon as I get relocated down there I will let you know and maybe we can get together for coffee.
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Mike.ASC, I don't "do" coffee, but I like sweet iced tea. Let me know when you make it down to the REAL South! We'll find a watering hole of some sort where we can meet. . . .
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Holidays have gotten in the way of progress, but I owe my DIL a birthday gift and now Christmas has come. So, how about some "stacking" plant stands. She requested a "large" plant stand for her spider plant, so we may as well double up.

She liked a stairstep stand I had put together earlier, so why mess with a concept. More treated 5/4 boards, a little measuring, a little sawing, and we were on our way:

IMG_9444.jpg

Assembly was pretty simple with deck screws as before. Note, in particular, that there's a little subtle progress in the workshop -- the extra-sturdy workbench top is almost clear:
IMG_9445.jpg

Turns out, by using a ripped 2X4 for assembly, the smaller stand/table was not going to fit at the top. So, I trimmed 1/2 inch off the width of the smaller table. Turns out, the smaller table doesn't NEED to fit at the top since it's not tall enough to interfere. But it does fit:

IMG_9448.jpg


Oh well, a couple of coats of stain/sealer and we'll be ready for their visit at the end of next week:

IMG_9447.jpg
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
New maxim: if you wait long enough, you might not have to build it.

So, the planning for a small welding table took a big step forward today. A friend wanted to get rid of a steel table supporting structure that he "inherited" with the purchase of a house. Somewhat sight unseen, it was picked up today and placed in the welding table spot.
IMG_9540.jpg

Looks like it might work but the original design is beyond comprehension!! Measurements are roughly 40 L X 33 1/2 W X 30 H. That might work.
IMG_9541.jpg IMG_9544.jpg IMG_9557.jpg

Two sheets of steel that were obtained years ago for a small welding table might be usable, but at 36 X ~14 3/4 the dimensions don't quite "add up".

Even before picking up the supports, hopes of not having braces on at least one end -- to allow being seated while welding on the table -- had developed. That came true.

But, being able to slide the welding cart underneath needs some work. Maybe adding adjustable feet to the 1 1/2 X 1 1/2 square tubing will pick it up enough for the welder on cart to pass.

IMG_9547.jpg

So, now maybe a few weeks of planning will produce the welding table of my dreams; or maybe not!?! Any thoughts?

IMG_9546.jpg
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Some work on workshop since the August, 2018, sealing work started. Don't know exactly when what was done, but finished the second, lower level exterior wall less fascia this past week. The last section is somewhat evident -- from about ladder to right corner!

IMG_9532.jpg

IMG_9534.jpg

Completed January 8th when weather was 70+ degrees and sunny. More like 40's and rain since then. . . .

Hmm, do I want to calculate how much more needs to be done?

More fun to look at what HAS been done!
IMG_9535.jpg
 

xtremek

Well-known member
Joined
Apr 13, 2012
Messages
11,603
Location
St. Johns, Mi
You can't be much slower than I am. I started painting mine so long ago, I'm going to have to go back and scrap and caulk it again.
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Some progress on the smallish welding table although BIL says I've been spinning my wheels!

Speaking of wheels, I did get casters for the base. I wanted two casters with brakes and two without, since the latter are cheaper but two with brakes would keep the table from going around in circles.

Harbor Freight only had ONE caster with brake and LOTS without. They were rather large, maybe 4-5", but seemed pretty sturdy. But, that combination wouldn't work. Checked out Home Depot and found plenty locking casters, but none without locks in reasonable size. Oh well, I quit spinning and picked up four with locks. Also got four hex nuts that I thought I might use to level the table top. Casters had 3/8X16 stems.

In the meantime, found a place online to get plastic square end inserts with molded-in threaded tube, 3/8X16.

Figured it was time to check things out after spending time with granddaughter most of the day. First insert went in well with a little coaxing from a rubber mallet, as did the other three.

IMG_9585.jpg
With the casters in place -- and, by the way, when the base was placed right side up, all four casters touched so the leveling was not needed; may need to check level of top -- there was room for the welding cart/welder to slip under the table. Success, I suppose.
IMG_9586.jpg IMG_9590.jpg

Still cannot figure what the guy was thinking who first owned this thing. Interestingly, I found several welds I would have been very proud of (I'm a rank novice); but I also found several welds that I would never have left for others to see.

IMG_9588.jpg IMG_9589.jpg

Oh well, some progress. Just need to figure what to do for table top. I think I'll try to put my vise on the two sticks of tubing sticking out to the left in the second photo, IF I can find it.
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Got embarrassed yesterday when I had to put down the driver's side window to open the door to my Expedition. . . in the chilly weather. Inside door handle broke so ordered one up from NAPA. Got it this afternoon and proceeded to replace the broken part.

Found a youtube video yesterday, so knew a 7mm was needed to remove several of the screws holding the door panel to the door. Also knew to have a bladed screwdriver handy to pop the pivot rod loose from the door. Flat blade screwdriver worked, but somehow the 7mm Allen wrench was not suitable for the hex head screws. . . back to get the socket set. Danged, that guy was using a drill motor to remove those screws and he just "called out" 7mm; I couldn't see the socket on the drill.

Toughest part was not being able to get the panel fully removed -- didn't want to since it would require disconnecting a few electrical connections, etc. My hands are not that big, but sometimes I sure wish they were smaller!

Went through all the steps, tried twice to insert the pivot rod with the return spring and door cable in the proper place. Second go looked good. Buttoned things back up and everything seems to work.

Now that I look at the photos I took, I think I may have installed the pivot rod upside down. Oh well, as long as it is working. . . . And maybe I need to see if the panel at the door handle can be pushed in a bit more!

IMG_9628.jpg IMG_9625.jpg

IMG_9626.jpg IMG_9627.jpg
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Yes, HOTFR8, I understand. Fortunately, the chill had passed the Carolina's when I was doing the work -- just had to put up with people wondering what I was doing putting my window down the day before in the chill. . . .
 
To avoid these ads, REGISTER NOW!
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Another "semi-garage" project. Too many others are bragging about straightening and cleaning. So, Northern Tool had a half price on some bins and I knew I had containers of nuts and bolts to go through. Stopped by Northern Tool with sparkles in my eyes -- I'm gonna get this place straightened up!

Now, here's the problem: What method of categorizing and separating should I use?

Bins and cups:
IMG_9631.jpg IMG_9632.jpg

What should go where?

The whole issue is trying to find three more washers like this one:
IMG_9633.jpg
Surely if the nuts, bolts and washers were properly sorted, I could find those three!?!

Another problem is, I'm TOLD which nuts, bolts, washers, and screws go where AND how much to torque them. The replacement "kit" came with 1 1/2" long screws instead of the 9419402 3/4" that's called for. I guess I'll look for the 3/4" as I do the sorting. And what about the containers that I haven't uncovered recently. This is NOT going to be much fun.
IMG_9630.jpg
 

xtremek

Well-known member
Joined
Apr 13, 2012
Messages
11,603
Location
St. Johns, Mi
Could the reason that the panel won't go further in is that the rod is upside down? It might have a bend in it causing the issue?
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Could be, but if you sit in the driver's seat, you don't notice the panel is sticking out too badly!!!!

With the success, albeit somewhat limited, of the door handle repair -- brought about as much to reduce embarrassment as anything else -- I decided to tackle something I've been putting off for YEARS: replace parts in the gear shift lever for my bicycle.

I've had the bike for over 20 years but after about 12 or so years, the rear derailleur started "shifting by itself". And the direction was from larger sprocket to smaller, so going up a hill became a challenge. . . more and more so as the years progressed. A couple of cycling buddies suggested that a couple of small G-shaped springs and a toothed "gear" needed to be replaced. So, the parts were ordered. The replacement parts and instructions have been in hand for several years, but the gumption to make the repair was not there.

First thing required was to move the shift lever to a position that the assembly could be worked on. That required removing the handle bar tape and the underlying black, electrician's tape that was holding the cable housings in place. The handlebar tape is the curled "ribbon" hanging almost to the floor.

IMG_9607.jpg

At that point, the screw holding the toothed gear in place could be seen if a covering was removed. This was a 4 mm Allen head. But, the instructions said to insert a 4 mm Allen wrench into the bottom of the whole gizmo, too. That was easier said than done. Here is top and bottom:

IMG_9622.jpg IMG_9619.jpg

You have to look into the assembly to see the bottom Allen head! Fortunately, I hoped, the instructions gave instructions that the screw for the right hand controller was a left hand thread, and the left hand controller had a right hand screw.

After fighting with breaking it loose, I swallowed my pride and took the shifter to the local bike shop. Instead of saying, "We'll do it for you," they said, "Have you tried sticking it in hot water?" The shifter is mostly aluminum (levers), carbon fiber casing, and stainless miscellaneous parts. They said a little water shouldn't hurt things. Took the shifter back home and tried the hot water approach. Two soakings and it broke loose!

This is the old toothed gear, retaining ring, washer, and G-springs.

IMG_9637.jpg
The new one looked just the same except for the grease!

Hoping the manufacturer knew what to do, I followed the directions and put a small amount of grease on the parts and inserted the G-springs.
IMG_9638.jpg

Surprisingly, the parts went back together fairly easily once I ensured the ratchet teeth (showing in the photo) were turned counterclockwise as far as they would go.

IMG_9645.jpg

And, I got the shifter back on the handlebar in a reasonably good position.
IMG_9649.jpg

Need to re-wrap the handlebar tape, connect the cables, and adjust the derailleur. Sure hope I don't find out that I put something in backwards :(
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Well, xtremek, you embarrassed me into checking on the alignment of the small panel on the door before taking The Wife and another couple to lunch. When I pushed in on it, I heard a gratifying "snap" as the upper left attaching hook (one of three on the panel) clicked into place. That was easy. . . .

Bike repair ended up less than gratifying. Got the handlebar wrapped and cables connected, but could only adjust to 7 or the 8 gears. Gee, I hope the replacement part was for an 8-speed derailleur and not a 7-speed. Gave up on that for the day. Will plan to "push in on it" tomorrow. Maybe I'll give the bike a good washing if it's warm again tomorrow. That'll make me feel better even if I don't get the 8th gear. . . .
 

xtremek

Well-known member
Joined
Apr 13, 2012
Messages
11,603
Location
St. Johns, Mi
Our weather is just a little scary at present. ......... whilst just 20 minutes south of me a major fire is in the Hepburn area.......

And didn't I hear about major flooding in your wonderful country? I pray all of you and yours are safe.

Well, xtremek............When I pushed in on it, I heard a gratifying "snap" as the upper left attaching hook (one of three on the panel) clicked into place. That was easy. . . .. . . .

Nothing like that has ever happened to me, he says as his nose starts to grow quickly.
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Warm today -- good day for a bike ride! Instead, tried to "push in on it" by washing and waxing. Took the chain rings off along with chain, removed the derailleur and rear cogs, even took the wheels off. Washed all as best I could and left in the sun to dry:

IMG_9651.jpg

A "dry lube" is often recommended for bicycle chains, but it contains wax that builds up on EVERYthing. It took me all afternoon to get things somewhat clean. Put everything back together and followed some derailleur adjustment directions I found on the Internet last night. Got all 8 gears in the rear and took a short ride. Worked well. Still need to take it up a steep hill to make sure it doesn't "shift for itself".

I've always said I would rather be lucky than good, if I only have one choice. Being good and lucky is still better, but if I cannot explain what fixed the problem, I think that means I'm just lucky.

Although today was great, weather wise, the global climate seems to be taking a beating. . . or better said, I guess, the global climate has been GIVING us a beating.
 

xtremek

Well-known member
Joined
Apr 13, 2012
Messages
11,603
Location
St. Johns, Mi
..........but if I cannot explain what fixed the problem, I think that means I'm just lucky.

.......... I guess, the global climate has been GIVING us a beating.

I think you were a little of both.

We froze last week (high -7F), sweated this past weekend (high in the 50's), and tonight it's supposed to be an ice storm. Mother Nature is beating the earth on the top and the bottom. I hope you guys in the middle are ok.
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Well, it's been over a week since the "repair". First opportunity that weather and other obligations allowed an uphill test. Happy to report that the bike never "shifted for itself" uphill, downhill, standing on it, or whatever. Shifted crisply and accurately. I'll call it a success and move on to another project -- continuing spring cleaning in the yard -- tomorrow.
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
This might be progress: the 442 chassis that I spray painted maybe 10-12 years ago was covered with a layer of dust, dirt, and sawdust, so before starting to attach exhaust, fuel lines, etc. I tried a bottle of Simple Green and a rag (well, several rags) to clean things up. I was pleased with the results but a little more detailing will be needed after final assembly.
IMG_9666.jpg IMG_9665.jpg

Quite a difference between the "halves"! I did finish up the other side, too. Expect additional fasteners by this weekend, so maybe we can start attaching parts and pieces to the frame. Now THAT would be real progress.
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
dchance, not sure if this is progress, but it was a shot at it:
IMG_9685.jpg IMG_9686.jpg

Got the tailpipe hangers in place and started with the tailpipes. When I got to the hanger that also serves as the tailpipe to muffler clamp, I found that the two would not join together. While they were not the exact same size, the difference was hardly enough to insert one in the other! So, the plan is to run by Harbor Freight today to buy a pipe expander that has 109 ratings of 5, and about 5 of 1 -- oops, it's the other way around, for every handful of positive reviews, there are a hundred negative reviews. Seems the device is not sturdy enough to use multiple times. I only need to expand the front and rear pipes to two mufflers. Maybe I should go ahead and buy FOUR expanders!!!

And, the muffler/tailpipe hanger has two straps with three holes, each. Which hole do you use? One of the straps will require cutting it if any hole other than the first is used, which means the decision has to be made before everything really gets in place (for the time being, it's in the first hole, of course). Oh well, onward. . . slowly.

This is all for a 1967 Oldsmobile 442, xtremek, that I want to restore close to stock. Seems every step I take puts me a couple of steps back!
 
Last edited:
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Despite the poor rating for Harbor Freight's pipe expansion tool, I didn't know how else to get the job done. So, I purchased the large size at slightly under $20. One piece of advice on the Internet was to grease the pieces. So, with 1000 times more grease than I'll ever use on my bike, I got out the bicycle grease and applied some on the moving/sliding parts:
IMG_9699.jpg

Since the muffler entrance and outlet were just slightly larger than the exhaust and tailpipe, I attempted to enlarge the pipe on the muffler. I figured inserting the tool fully would mean I was trying to expand the pipe where it entered the muffler end cap -- with quite a bit more resistance to expansion:
IMG_9700.jpg

Using only a 9-inch ratchet handle, I tightened the bolt/nut about as much as I could. The device actually did function somewhat as advertised, and the exhaust pipe could be inserted almost 3/4" into the muffler inlet:
IMG_9703.jpg

Effort became tougher and tougher getting to the other three muffler openings and the "fingers" of the expander continued to crack -- roughly one per attempt. The last try netted about 1/2" insertion. I'm not feeling like that will be good enough. IMG_9713.jpg

Will need to cogitate a bit on the situation.

In all fairness, by not placing the tool fully inside the pipe, the fingers were probably more likely to break. Final tally was 5 of 7 cracked:
IMG_9702.jpg

Makes me wonder if ALL exhaust systems are now welded together instead of being clamped.
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Now we're really making progress! Gave up on the exhaust system for a while and tried the fuel lineS. Yes, this vehicle has a supply AND return gas line. Since the lines come from Inline Tubes in a U, you have to unroll them first. Not too much trouble.
IMG_9723.jpg IMG_9725.jpg

The assembly drawings roughly show where the lines go, but there's an approximately 2-foot stretch where the lines run through the chassis, mostly out of sight. That may not have been a major problem if it weren't for the several feet of tubing sticking out the rear and making maneuvering difficult. After three futile tries, I resorted to the Internet -- looking for any pictures, instructions, DIY advice -- to no avail.

Fortunately, I decided to try ONE more time and for some reason, the line popped its head out of the ~1" hole! Now, what about that second line? It didn't seem to have room to come from the angle that it wanted, but a small pry bar helped it find the way. Both lines out of the same hole.
IMG_9727.jpg IMG_9726.jpg

With a good run of luck going, I tried one more step: installing a clamp. That worked OK, but then I was buffaloed by where the other 8-10 clamps that came in the package went. Sounds like a project for tomorrow. . . and maybe a few more minutes on the Internet.
IMG_9729.jpg IMG_9728.jpg
 

Mike.ASC

Well-known member
Joined
Apr 21, 2010
Messages
880
Location
East coast
Good to see you making progress on the Olds. If I were relocated down there already I would certainly offer a lending hand.
 

xtremek

Well-known member
Joined
Apr 13, 2012
Messages
11,603
Location
St. Johns, Mi
How reasonable is in-line tube to work with? I've heard good and bad things about them. What about taking your muffler to a local muffler place and having them bump it open? Take your pipe with you.
 
OP
M

mwbailey

Well-known member
Joined
Jun 30, 2012
Messages
821
Location
Rock Hill, SC
Hey xtremek, I've been pleased with Inline Tube, but I really haven't had any contact with follow-up. That is to say, I've used drum brake springs/etc. and now fuel lines from them with good results. They had a good "how to" for a GTO brake restoration that helped and on the fourth try the fuel lines worked out OK. My issue more than Inline Tube.

I did send them a question about fastener for one of the clamps and haven't heard back. To be fully honest, I sent the note last night after closing!! I'll be interested to see how quickly they respond next week.

So, parts have been great; tech support on the website is good; jury is out on direct contact.

Yep, I've envisioned where the Midas shop is with thoughts of taking the muffler in. I've also thought about cutting four "grooves" in the muffler pipes like I'd seen years ago. I'll try installing the brake lines (Inline Tube) while I continue to cogitate on the muffler!! Your suggestion may have pushed me to Midas. . . . Thanks.
 

dchance

Well-known member
Joined
Oct 3, 2016
Messages
614
Location
OKC
Looks like progress on the frame. One step at a time.

Dwight

At one time it seems that AutoZone had a loaner expander for mufflers. It might be interesting to see if they still do.
 
Last edited:
To avoid these ads, REGISTER NOW!
Top Bottom