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Ball End Allen Keys

Gangly

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Joined
Jun 9, 2025
Messages
278
Location
The Woodlands, Texas
I'm looking to add to my Allen key sets, and I am strongly considering the purchase of a ball end set as opposed to a traditionally cut key set. For those of you who have extensive USE of Allen keys, have you noticed any typical failure modes, or common deficiencies with the design of ball end keys when compared to traditional cut Allen keys? Are they more prone to rounding out the key edges under torque? Any helpful insight from individuals who currently use, or have extensively used Allen keys in the past, is greatly appreciated.

Also, does anybody know of a manufacturer that puts the ball type end on the short end of the key, as opposed to just on the long end?
 
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littlebean

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Mar 7, 2018
Messages
770
bondhus do, has an angled short end as well I think - these:

BONDHUS SDBLX9MXL Stubby Double BallEnd Hex Key 9 pcs Metric Set 1.5mm-10mm​

BONDHUS SDBLX13XL Stubby Double BallEnd Hex Key 13pcs Imperial Set 0.050"-3/8"​

sorry, posting proper links is beyond my tech skills at the moment :D
 

wolfhawk73

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Aug 27, 2016
Messages
164
Location
Eastern North Carolina
I like the round end on the longer part of the wrench. I've never had a ball end rounded over or broken (too much torque), but I've seen plenty of bolts and screws damaged by them to the point that even the straight-cut end won't work. I use the ball end on the long portion for driving at an angle and/or at speed (spun between fingers) until the bolt head bottoms out. Then I used the straight-cut, short end for torque.
 
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Dave455

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Mar 19, 2013
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5,821
Location
Sussex, England
Generally speaking, ball end hex keys are preferable, although sometimes you will find a need for conventional ones (deep recessed screw heads).

I have never noticed a particular problem with the ball ends rounding out, although (as others have correctly stated) that’s usually because the ball end breaks off before it’s a problem.

This is particularly an issue on the smaller sizes.

A well as the double ball end previously posted, PB Swiss offer this profile which allows for some movement.
IMG_2161.jpeg

Worth having a read of this thread, which has a lot of info.

 

charbar

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Joined
Feb 6, 2021
Messages
1,997
Location
Midwest
They aren't L keys but if you can get by with ones that go on a ratchet GripEdge has ball end hex sockets with their special grip end. I didn't know they existed until my SnapOn guy said something about them the other day.....new release apparently. I had him order me the metric set for $150. I figure they will be great for turbo actuators on Ram pickups with the Cummins....

 

Ruxpin

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Joined
Mar 1, 2016
Messages
124
Location
England
I know it is a typo but for the benefit of non-Brits on the board (so most of you) the term "bell end" means quite something else in English slang! (Search results may be ****) :)
To answer the OP I've only ever used ball end hex on the long length of L keys or on dedicated ball hex screwdrivers but have never managed to damage even the low quality cheap fasteners which are more prevalent nowadays. Very rarely have I been in a situation where only the ball end would allow access to the fastener and I usually only use the ball end to speedily turn the fastener before flipping over to the standard hex for actual tightening when not working to set torque values.
I don't think you can go far wrong with Bondhus / Eklind from US or PB Swiss / Wera / any of the many HaFu (Germany) rebrands from Europe.
 
OP
G

Gangly

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Joined
Jun 9, 2025
Messages
278
Location
The Woodlands, Texas
Generally speaking, ball end hex keys are preferable, although sometimes you will find a need for conventional ones (deep recessed screw heads).

I have never noticed a particular problem with the ball ends rounding out, although (as others have correctly stated) that’s usually because the ball end breaks off before it’s a problem.

This is particularly an issue on the smaller sizes.

A well as the double ball end previously posted, PB Swiss offer this profile which allows for some movement.
IMG_2161.jpeg

Worth having a read of this thread, which has a lot of info.

That stubby end is super short which is what I am looking for. Thank you for the heads up and the thread link, I appreciate it.
 

Steve_P

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Joined
Sep 15, 2010
Messages
5,185
Like so many tools today it's going to be tough to buy a bad set of hex keys, unless you buy a no name brand on Temu that's made in a cave in Afghanistan. Can't go wrong with Bondhus, especially for the $. If you want to spend a little more for a fancy case that makes getting the keys out a pleasure, that you will appreciate every time you use them, then Wiha. Wera also gets good reviews here. If you have $ to burn, PB Swiss makes the sexiest ones with round stock, machined ends, and knurling.
 
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