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Above 1200 Sq/FT Barn Build Thread

Wokspaces above 1200 squarefeet.

E1271

Active member
Joined
Jun 2, 2016
Messages
33
Location
Holly, Mi
I have debated on doing this for some time and realized I wanted to after my cumulative experience of reading and lurking in the shadows. It's been a lot of fun and I've learned a lot following other build threads and misc. topics I've had on my mind. Moderators, if there is a better location for this thread, please by all means let me know and we can move it to the right location.

My wife and I purchased 5 acres in Holly, Mi to build our dream residence to live and raise/expand our family in 2014. It was a piece of property that had been for sale for a long time which was unusual and we had passed on it a couple times previous to actually going to look at it. I'm glad we did because it was beautiful. 5 acres of rolling hills, heavily wooded with hardwoods and soft with about an acre of swamp/wetland. The bugs will drive you inside if the conditions are right! Either way, we were blessed with this property and began planning right away. We began building our home in the spring of 2018 and I began building the barn in the fall of 2021. I'll share pictures and stories from along the way, it's been a wonderful journey, I hope you enjoy as I've certainly enjoyed seeing your builds and transformations!

All the way to the beginning, probably 2019 the dream stage began but the clearing and leveling took place between 2017 and 2018. Menards sure has a cool building and visualization tool. I used it many, many times to price estimate and dream. It's a little hard to tell but there wasn't any flat ground on our property. Where we built our home, it needed to be cut down about 5' in some areas which helped fill in some of the low areas. It was all sand which was very helpful when it comes to having a good base to build on. It was a little more challenging where the barn was going to go. The ground in the back was cut over 8' down and towards the front was filled in about 3'. This ground was much different though, solid clay with gravel. It was tough on the machinery! Finally though, we ended up with an awesome spot to build our home and soon to be barn. Actually, the barn and house ended up within 6" of elevation of each other. Also, I have proof that deer do, in fact, **** in the woods!

Stay tuned, more to come!
 

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E1271

Active member
Joined
Jun 2, 2016
Messages
33
Location
Holly, Mi
Congrats on all! I'm in Plymouth. Future-proof it best you can. Ceiling height for a vehicle lift? Insulation and heating for year round use? Roll up door on the back side as well? Window placement @ workbench (important one for me), etc... Don't have to answer any of these here, just thinking. Some you can do later such as insulation, but knowing it ahead of time may impact the design (insulated door).

If you are building it yourself and using trusses, I'd be happy to give you half a day with my Bobcat to stop by and hoist them into place one by one when you reach that point. Best to have 2-3 of you that day, one atop each wall and one center on scaffold, can be done with less though. I have a gin-pole device I bolt to the forks, works great for such, just did a buddy's garage last year with it. I have a Ditch Witch trencher too if you need a slot in the ground connecting to your house.

Sand can be fun. If that is under grass, the grass will require water almost daily to stay healthy on hot summer days, at least it is that way around us. Use gutters to keep the rain water discharge from forming green mold on your siding.

Keep us posted!

I think I should have posted this in the gallery section and I'm not sure I can move it??? Moderators a little help would be wonderful, otherwise it will stay where it is.

I must not have been clear, but this barn build began in 2021. I recently decided to start a build thread, therefore it may take a few posts for me to get you up to date on how it sits and what is going on currently.

I have learned that grass on sand is tough. I should sprinkler my front yard but that's for another time.

I greatly appreciate your willingness to help! Stay tuned, I like people with equipment!

More to come ;)
 
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E1271

Active member
Joined
Jun 2, 2016
Messages
33
Location
Holly, Mi
After all the grade work and sand spread out, this is the site I had. Originally I wanted 40x60 but unfortunately I couldn't get 40' wide and maintain the property sideline off sets. 32' wide will have to do I thought. The tractor is a mid to late 70's Massey Ferguson 30B. It's considered an industrial tractor, purpose built for someone like me who would abuse the **** out of it when necessary. My grandfather bought it in the 80's from the Roscommon County Road Commission and it's been in the family ever since! It has a loader and I bought a used box blade, which is a super handy tool.

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Here is a little teaser of a before and after. This project is been fun, probably more fun than building my house!
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A couple different angles of the site. Sand spread out and leveled, just about to start auguring for post holes!
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And finally, 9/11/21 poles are set, straight, square and plumb! Those tall ones were HEAVY!!! Well, they were all heavy but the tall ones were extra, 2 grunts and a fart kind of lift!
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An 8' bed and contractor bed cap was so helpful to have during this process! I have sold this truck now, but it was so helpful to have all of my tools and hardware in one place. The ladder rack made it convenient for hauling 16'+ lumber as well.
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I bought a 27' long enclosed trailer before I built so I would have some dry storage at the property for tools, hardware, and everything else, this is how I would load and unload the air compressor by myself, whatever works right?!
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That's it for now, happy Friday to you!
 

MushCreek

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Joined
Jan 14, 2015
Messages
9,736
Location
Upstate South Carolina
Congrats on your homestead! We did something very similar twelve years ago in South Carolina. I built the barn first, then lived in it while I built the house. One of the most fulfilling things I've ever done (other than fatherhood). I was almost 60 when I started, and have little building experience, but I did about 90% of the work alone. It took me three years! I'll be following with interest. Holler if you need any advice, encouragement, or counseling LOL!
 
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E1271

Active member
Joined
Jun 2, 2016
Messages
33
Location
Holly, Mi
Congrats on your homestead! We did something very similar twelve years ago in South Carolina. I built the barn first, then lived in it while I built the house. One of the most fulfilling things I've ever done (other than fatherhood). I was almost 60 when I started, and have little building experience, but I did about 90% of the work alone. It took me three years! I'll be following with interest. Holler if you need any advice, encouragement, or counseling LOL!
Awesome story! I aspire to be 60 and building.

This is October 2018, my son Jase. He's 3 here, helping build the deck on our nearly finished home. We started building in March and moved in Thanksgiving weekend! I was my own General Contractor and did roughly 70% of it with friends and family.
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Here he is helping build the barn in 2021, 6 years old. He's got real leather pouches now, he turns 10 in March.
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Becoming a father (I have an 11 year old daughter as well) is the most important and motivating thing I EVER did. It made me who I was supposed to be.

Respect to all those dad's out there making sacrifices.
 
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E1271

Active member
Joined
Jun 2, 2016
Messages
33
Location
Holly, Mi
It's September 2021 and it is coming to life!


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What a muddy mess it was the day we set trusses! It was slick sticky clay, the WORST! We had pounds of mud stuck to our boots, sliding down the hill, what fun! haha

It is super exciting seeing this dream being built.


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E1271

Active member
Joined
Jun 2, 2016
Messages
33
Location
Holly, Mi
Fall of 2021, I was able to dry it in before winter thankfully. I knew it was going to be a little while before siding and I'm still curious how many staples we used to fasten the house wrap to the plywood, it was a LOT. All I know is it was never a problem and I never had to re-staple any of it, what a miracle!

It was awesome to begin parking under cover! No more snow covered windshields in the morning.

I got my water line half in and ready to connect to the house. When I built the house, the well installer asked if I had planned to build a barn in the future here and asked if I wanted a second water line buried in the same trench from the house to the well area to connect to in the future. What a blessing, that trench went under the front sidewalk (before it went in). I have no clue how I would have made it work if he hadn't asked that question. My well is located between where the water line enters the house and the barn, so I just needed to plumb the one end into the water line in my basement and connect the other end to the line I buried the rest of the way to the barn.

I'm really happy with the windows I picked up. They are double hung vertical sliders. It's really nice to see outside.

These were pretty small things, but big wins to me :)

Next up, aluminum trim, soffit, and fascia.
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E1271

Active member
Joined
Jun 2, 2016
Messages
33
Location
Holly, Mi
Aluminum work is not my best line of work, but it turned out pretty decent, not bad for someone who has only done small projects. It's tedious and time consuming but very rewarding. Having a square building and a break helps a lot.

Anyone ever had to straighten walls between posts? The last two photos show how much the 2x4 purlins warped. I ended up running a 2x6 on end from the treated grade board to the beam at the top and then screwing the wall straight from the outside. I had to do this between every post, I cant imagine what my siding would have looked like after the fact. I'm glad it was so noticeable looking down the side of the building, otherwise I wouldn't have caught it. I like my walls straight!!! Maybe I'm too picky but I like it :)

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