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Best Engine Diagnostic Gauges

JacksoNRolyaT

Active member
Joined
Feb 21, 2015
Messages
25
Hey guys, been looking at some engine diag gauges recently. More specifically Compression Tester, Leak Down Tester, Trans/Oil Pressure Tester and Fuel Pressure Tester. They will be used lightly as I am a Ford tech and we can read most of this stuff from our Scan tool including Relative Compression and all of that so they would either be used for manual verification or for older stuff. Probably won't be used too too often.

Snap-On wise I can get compression and leak down testers from the student program for around $130. The other two are either full price or used on eBay.

I noticed OTC makes all four of those gauge sets for around $40-$60 which would be much cheaper than snap On but I of course don't know how good they would really be.

What is everyone using and what should I go with?
 
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SuzukiGS750EZ

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Apr 26, 2012
Messages
3,273
I've got an OTC compression tester as well as the fuel pressure tester and they've worked fine for me.
 
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JJThrasher

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Joined
May 30, 2013
Messages
1,416
Location
Indiana
OTC makes great tools.

The SO oil pressure setup is nice, because it comes with the wide selection of adapters.

If I were in the market for a fuel pressure gauge, I'd probably be looking at either a pressure transducer setup or a fuel flow tester with a pressure gauge.

Leak down testers are over rated imo. If you have a problem you can just hook an air hose directly to the hole with a line setup for it. Never really figured the percentage was useful.
 

padroo

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Nov 25, 2011
Messages
564
Location
Chesterton, In.
I would buy anything OTC sells, they are a common name in heavy industry. I didn't use automotive tools where I worked.
 

anndel

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Joined
Oct 28, 2015
Messages
3,270
Location
Hawaii, USA
I have the OTC compression tester, Vacuum gauge and cylinder leak tester and love 'em all. They work very well and were very reasonable. Initially, I was planning to get Snap On but decided on the OTCs.
 

Schurkey

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Joined
Oct 27, 2011
Messages
2,380
Location
The Seasonally Frozen Wastelands
SB&D also rebrands them as Proto along with Mac I think. All my Proto gauges seem identical to OTC.
Some Mac tools are OTC rebrands. Makes sense that Proto does the same thing.

OTC makes great tools.
OTC USED TO make great tools. OTC makes almost nothing any more, they import junk from Asia, especially China. I have the OTC vacuum gauge, and the OTC oil/transmission pressure tester set. All Asian. I feel cheated.

Leak down testers are over rated imo. If you have a problem you can just hook an air hose directly to the hole with a line setup for it. Never really figured the percentage was useful.
You need the percentage because it's impossible to estimate the amount of air blowing past the rings any other way. The noise of air escaping from the valve cover or oil fill tube is misleading.

Leaking intake or exhaust valves are easy: any leakage is too much. Same with bubbles in the radiator. But virtually all engines allow air past the rings. Unless you can quantify it, you cannot know if it's acceptable leakage or non-acceptable leakage.

I used to do what you suggest--back in the 1980s. It will do a fine job of checking ring seal and compression loss to the cooling system. Doesn't work worth a **** for finding bad rings or piston-land faults.

I would buy anything OTC sells.
Only if it's offered on a STEEP discount; because you're buying import **** that may or may not be better than Harbor Fright.

Bosch has all but destroyed OTC; although I won't promise that the decline didn't start prior to Bosch ownership. There was a time that the OTC Stinger line was the cheap import stuff, but not any more.





For the record, if you're looking for a leakdown tester you probably should investigate the ones having a "master orifice" so that you can calibrate your readings to a known leakage source.

Remember that a leakdown tester's indicated results are influenced at least as much by the orifice size in the tester as the actual cylinder leakage. Worse, there is NO "industry standard" for the orifice size in automotive applications. Unless you have SOME method of comparing to a known leakage source, you have no idea if your gauge set reads high or low. Until the "Master orifice" concept came along, the only way was to test multitudes of "known-good" engines of various cylinder bore sizes to get an understanding of how your particular gauge set reacts.

The Master Orifices included with this Aviation gauge allows for too much leakage for automotive applications, but at least it's a baseline. Checking the leakage with the master orifice, then allowing only 1/4 or 1/2 or 2/3 of that amount might be reasonable.
https://www.amazon.com/dp/B005VR9H24/?tag=atomicindus08-20

The "Three Sisters" of engine diagnostics:
Cranking compression test (a running-engine compression test is less useful, but uses the same tool)
Cylinder leakdown test
Cylinder power-balance test (especially if you can short-out every other cylinder along with shorting individual cylinders.)

Stand-alone cylinder power-balance testers are getting exceedingly rare. I had a hand-held KAL that worked fine, and there are still some Snap-On units floating around. I forget the model number. Some scan tools will perform power balance testing, but of course you have to have a new enough vehicle.

Worst case, you use a 12-volt test light. Ground the wire, then the pointy probe is wiped with silicone grease and slid between the spark plug wire and the plug (or distributor) boot to ground-out the spark, killing that cylinder. If the RPM and/or vacuum does not drop, that cylinder is already weak or dead.
 
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