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Best process for joining copper ?

mreisner

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Jun 25, 2019
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912
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North of Detroit
Millions and probably billions of Radiators for damn near Century with plain old lead solder held up quite well lots of thermal Cycles and technically is kind of a pressure vessel plus like others have mentioned it locks today's kind of tall and be unobtrusive when oxidized and easier to work with than silver solder due to lower melting point. Get a few good soldering coppers and some practice in it is amazing how well the stuff can flow.
 
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Fixr

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Dec 23, 2012
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Thinking about it, this is likely best made using a variety of techniques. The figures could be cast, but are likely to be quite heavy in copper alloys; extra credit is available for hollow casting :). The boiler, wheels, etc. could readily be fabricated from sheet, rod, etc; initial assemblies would done w/ higher temperature solders; these can be joined w/ lower temp solders w/o the risk of trouble w/ previous joints.

There is enough stuff here to spend years learning....
Indeed. The project is not simple. But so much to learn could make it well worthwhile.
 

Fixr

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Dec 23, 2012
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SW VA
OK, this is what I am looking to build.
Might take me awhile though....
Tom, maybe belaboring the obvious, but duplicating that by hand from copper sheet, rod and tubing and making it look good is a very ambitious project. There is a whole lot of skill, artistry and craftsmanship in doing that. A laser scanner and 3D printer could probably make something that looks a lot like it, but really duplicating or emulating it in copper is something very few could ever do.

I hope you do it.
 
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ArcIndWeld

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Mar 2, 2025
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Bay Area ,CA
Tom, maybe belaboring the obvious, but duplicating that by hand from copper sheet, rod and tubing and making it look good is a very ambitious project. There is a whole lot of skill, artistry and craftsmanship in doing that. A laser scanner and 3D printer could probably make something that looks a lot like it, but really duplicating or emulating it in copper is something very few could ever do.

I hope you do it.
Scan, print in wax and lost wax cast it. most efficient way for sure.
 

RoninB4

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Jul 22, 2020
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3,590
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Under My House
I was thinking maybe a sheet metal rooster silhouette or similar, not an entire sculpture with horses and humans.
.....that will sit atop a roof where nobody will be able notice the detail and effort that went into it. Hope the OP can but it sure is a lot of work.
 
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