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Blackhawk Toolbox Restoration

jjoel

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Dec 30, 2011
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123
I picked up this junked out toolbox from a garage sale for $20. The guy told me that it was an old craftsman box. All I could tell was that the toolbox was older and therefore likely USA made. Needing a toolbox to stack on top of my kobalt branded box (clearance from lowes) this was a bit of a no brainer.

Shortly after purchasing it I decided to attempt a restoration. I was able to inspire myself by the other restorations found on this forum. I knew this would be a bit of work since the box was dirty and had paint-brushed black over the original red paint… oh and painted words so you know where to put your tools. I'm not a professional mechanic nor have I ever tried a restoration on metal quite like this. I hoped that the box would turn out to be something that was worth the time invested into it.


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I began by pulling out all of the drawers and slides. I believe these are friction slides (no ballbearings)? I noticed that two of the slips were missing and the previous owner tack-welded part of the slide so it’s somewhat functional. I would really like to find a couple replacement clips so that the drawers slide correctly.

On a side note, I did find a 17mm S-K wrench in the bottom of the box... along with an old hornets nest!

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Time to strip the old paint off. I’m using a combination of abrasion and chemicals. The lid has a pretty good layer of rust that needed to be grinded off down to the metal.

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Upon stripping the paint off even further I was able to determine that this was indeed a Blackhawk toolbox rather than a craftsman. This box was made in 1978.

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I shot a coat of primer on the lid first. This made me feel like I actually accomplished something. This picture was taken after I did a little wet sanding on the primer. Another coat of primer followed.

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I shot a coat of primer on the outside of the box after stripping the rest of the paint.

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Now this is how the box sits today. I need to clean all of the drawers, prime, and paint. I also need to clean the top of the toolbox and paint. I'll try to post pictures as I get closer to finishing the box.

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jjoel

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blahh let me work on this... SHOULD BE FIXED!
 
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larryq

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Jul 12, 2011
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Pics are working now....looking good there, great deal you snagged and keep us updated on the resto!
 

SweetD

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Feb 8, 2010
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Rhode Island
jjoel,

Cool box and resto!

I am doing the same with a Snappy KRA429B. I had several of the "spring retaining clips" on the slides broken. I replaced them by using hack saw blades cut to length and ground to width. This gave me the size and "springiness" I needed for the clips.

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Functionally they work great.

Not sure if this helps you at all since yours look a bit different, but it's an idea at least.

Good luck!

Dave
 

Packard V8

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Mar 16, 2009
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Spokane, WA
I would really like to find a couple replacement clips so that the drawers slide correctly.
FWIW, your box was probably made by Waterloo. The good news is they have a great Customer Service Department and the clips are still available via telephone order.

jack vines
 
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jjoel

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FWIW, your box was probably made by Waterloo. The good news is they have a great Customer Service Department and the clips are still available via telephone order.

jack vines

great news... i'll be contacting them.
 

sselander

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Nov 20, 2008
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CT
Great box. The older boxes were nice with the smaller drawers instead of one wide drawer.
 
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KenS

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Oct 21, 2007
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FWIW, your box was probably made by Waterloo. The good news is they have a great Customer Service Department and the clips are still available via telephone order.

jack vines

I certainly agree with jack. Waterloo was extremely helpful when I was restoring a Craftsman chest. Plastic drawer latch clips that Sears Parts had priced at $4 were only $1 at Waterloo. The lockset was only a few bucks and they still had drawer slides available.

The only thing I couldn't get there was a Craftsman emblem. (If any of of you have a cheap one-- either the newer square one or the older script, PM me.)
 
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jjoel

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Dec 30, 2011
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Thanks everyone for the Waterloo tip. I got the new clips in and will be installing them soon. I've been working on stripping paint, cleaning drawers, and repainting everything. The whole process to restore this toolbox has been quite time-consuming but I think it will be worth it in the end.

I had plans yesterday to get a lot of painting done and begin to re-install drawers in the toolbox but it rained yesterday so I couldn't really get any painting done (I paint outside in the back yard).

This evening I had some time to work on it and I stripped the black paint off of the drawer handles. I was able to install one of the handles on a completed drawer, which gives me hope that the end is coming near. Photo attached...

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DRhodes

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Nov 9, 2010
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Location
Ohio
It’s looking great. Did the box have a lot of dents and dings? If so did you straighten them out? Keep us updated on the progress.
 
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jjoel

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It’s looking great. Did the box have a lot of dents and dings? If so did you straighten them out? Keep us updated on the progress.

Yes its fair share of dents and dings. The first picture shows some pretty wrinkles in the top middle drawer (the dep one). I wasn't even sure how to go about getting that thing straightened again. There were a couple of other dings that I thought about trying to fill with some bondo and smooth out. I've decided at this point to keep the dings as is and just go with cleaning, stripping paint, cleaning rust, and new paint. So far I'm pretty happy. I'm honestly not too sure how to get the dings straightened out real well. Wish I had some "body shop" knowledge :(
 
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jjoel

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Ok another cruddy picture. I just realized that the drawers sit further back than I thought so I'll have to tape up the front and sides and get some more black around the edges.

Other than that, I just have to clean, primer, and paint the final few drawers. Pretty neat seeing the box start to come back together.

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jjoel

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Dec 30, 2011
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Finished product...not perfect but not an eyesore anymore.
 
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jjoel

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Dec 30, 2011
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Except its sideways...sorry. had to upload from phone
 

goodspeed

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Jul 26, 2012
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Looks good to me. I'm not a fan of the perfectly painted toolbox look, anyway. What you did was just right. Functional and looks good. I like it!
 
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