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Bull's Free Workbench and Top

Bull

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So, I got a lot of what to me is nice stuff, for free, from a buddy of mine recently. One item was this heavy bench made from steel tubing.

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The top was in sorry condition, so I tossed it.

I need to work on a budget, sort of like a pauper, so I first tried to use an old door I had kept for just this purpose. But, it needed to be cut down, and aside from that, I learned that it is all foam in the middle, so would not be very strong for mounting a vise and whatnot.
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I didn't want to spend money to buy a sheet of thick plywood, and got lucky as heck when I went up into my old barn and found an ancient piece of what I think is 5/8. Good enough for me. So, that provided the foundation for the top.
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I then trimmed it out with some 1x material that I had from other projects.
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Whenever we renovate a room in the house, I save the old hardwood flooring and put it in the old barn. My original idea was to use it to put down a floor in the upstairs of my new barn. But I don't think I will actually do that, because I don't have enough yet, and the salvaged stuff has broken tongues and is not that fun to work with. I can only be so careful in removing it. I had once or twice thought about throwing it out, since I tend to be a packrat, but now I know what the stuff can be used for.
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When I put down a new floor in my house, I am super-**** about the joints being tight. For a bench top, with reclaimed wood, I decided to live with some gaps.
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I guess it took me two days of short bursts working on this thing, in between other projects, to get the planks laid. I then masked off the trim and hit it with two coats of white primer.
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I found an old can of wood putty, and used it to try and fill some of my screw holes and board gaps. The putty was essentially partially dried coming out of the can, so while it did work on some of the spots, in others it made a mess. I didn't even bother sanding it. It's a work bench!
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One time, my wife and I used polyurethane to treat some bare wood boards on a porch project we did. I thought the stink was going to make me vomit or die, and the fumes probably explain why I am so stupid to this day. I have since switched to other products, like this non-toxic Scandinavian marine varnish. It left the white trim with a brown, shellaced look, but I kind of dig it.
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These pics show it with one wet coat. When it dries, it is somewhat less glossy, but still pretty good looking. I put a second coat on this evening. I will get more pics up after I trim the edges of the bench, mount my vise etc.
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I'll never be a talented Jack Olsen or a fortunate Big Money Benny, but for free, I feel like this kicks ***.
 
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Bull

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nice job, thats a good idea about the hardwood did you glue it down or nail it?

Thank you. I used my HF flooring nailer to nail almost all of the boards. The last two rows, I had either to cut the tongue off or rip the board, and those two rows needed to be face nailed.

Bull, good job on the work bench top. Where did you find the Scandinavian marine varnish?

I love this company. The stuff is expensive, but I like their all-natural, wont kill you with chemicals approach:

http://solventfreepaint.com/linseed_varnish.htm
 

rogsmart

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It's the part that's gonna fall in the ocean when
Well color me impressed!!!! That is a very creative use of the materials you already have. I guarantee you that bench will probably outlast you and me both. That old oak strip flooring is very tough, all you'll ever need to do to it is renew the marine varnish finish when it wears.

So lets see how we score. On the Jack Olsen scale of Cheap, Durable, Creative (CDC for short) Cheap: Well thats gotta be a perfect score. Everything either was given to you, recycled from previous projects, or already paid for from previous projects. We'll give that 10. Durable: Yep! Basic steel table will last ****** forever if you don't let it rust. Plywood with Oak strip flooring on top. (Even if you did manage to damage some of the flooring strips they'd be very easy to replace). I'll have to ding you a half point on the edge trim (However, that will also be very easy to replace if it gets damaged.) Still that's a 91/2 out of a possible ten. Creative: Well Hell Yeah! The first thing you tried didn't work so good, so the thinking cap went on and the end solution was/is f###ing brilliant. So that's an easy ten out of a possible ten.

So to Recap: on the Jack Olson CDC scale you scored 29 1/2 out of a possible 30. Not bad for a little something you threw together in your spare time.
 

larryq

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Very nice. As someone who knows next to nothing about working with wood, were the floorboards the same depth as the trim material, or did you have to plane something to make the surfaces level?
 

zoomzoomjeff

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Looks great man! Great re-use of whatever you have around, in order to make what you need. Don't knock yourself...that takes talent. Sure you could order an entire garage cabinet jiz-fest and kickass euro-epoxy floor, but not everybody can take whatever they have and purpose it into something useful.
 
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Bull

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Well color me impressed!!!! That is a very creative use of the materials you already have. I guarantee you that bench will probably outlast you and me both. That old oak strip flooring is very tough, all you'll ever need to do to it is renew the marine varnish finish when it wears.

So lets see how we score. On the Jack Olsen scale of Cheap, Durable, Creative (CDC for short) Cheap: Well thats gotta be a perfect score. Everything either was given to you, recycled from previous projects, or already paid for from previous projects. We'll give that 10. Durable: Yep! Basic steel table will last ****** forever if you don't let it rust. Plywood with Oak strip flooring on top. (Even if you did manage to damage some of the flooring strips they'd be very easy to replace). I'll have to ding you a half point on the edge trim (However, that will also be very easy to replace if it gets damaged.) Still that's a 91/2 out of a possible ten. Creative: Well Hell Yeah! The first thing you tried didn't work so good, so the thinking cap went on and the end solution was/is f###ing brilliant. So that's an easy ten out of a possible ten.

So to Recap: on the Jack Olson CDC scale you scored 29 1/2 out of a possible 30. Not bad for a little something you threw together in your spare time.

Holy Moses, that is high praise. I'm honored. If only I could carry this level of quality throughout all of my projects. However, I'm not sure if you can tell, but my newly-installed walls in the barn are just 7/16 OSB, with caulked seams, and gloss white paint. Not exactly a smooth, showroom type finish. Jack Olsen would do a facepalm for sure, as would Big Money Benny.

that's a real nice bench, awesome job Bull. Goes to show, never throw anything away that might have a use!

I do feel this way, but it's dangerous! I just threw out a ton of wood scraps while I had a dumpster here a week or so ago. I can't keep it all...but after it's gone I am asking myself "hey, didn't I just have one of those (fill in the blanks) that I need now?" :lol_hitti

Very nice. As someone who knows next to nothing about working with wood, were the floorboards the same depth as the trim material, or did you have to plane something to make the surfaces level?

The trim material is 1x, which actually measures 3/4", same as the floor boards. So, no planing necessary! Which suits me quite well. I have very little planing experience.

Love it. Makes me consider varnishing my butcher block top, but not sure how good that would look...

Is the top on a bench? I tell you, this varnish is the cat's meow in my eyes as far as aesthetics go. I can't comment on durability yet. The can does claim good resistance to abrasion.
 

Kevin54

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Nice job Bull !!!!! Seeing that makes me want to go build a bench like it just so I have one too. Great job on the repurposing of the wood flooring. That bench will last for many, many years.
 

Amitygravel

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Holy ****!!! That looks awesome !
I now regret having thrown out every single piece of flooring I've taken out during remodels.
Bull , do you have any other products you have used from the company that supplied the varnish ?

Craig
 
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Dale B

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Bull , that looks great ,but remember to keep brake fluid off it . It'll curdle that beautifull finish real quick ! Don't ask how I know .......
 

walrus

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Nice bench, that hard wood will take a beating. But, my bench gets **** put on it and at times that **** gets beat on with a 3 lb hammer:thumbup: why care about some nice glossy finish?
 

galute

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Very nice!! If I made something that nice I would come home from work and my wife would have it in the kitchen with my supper sitting on it.
 

SweetD

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I love that kind of "Yankee ingenuity" - using stuff you already have to make something cool. Nice job!

Dave
 

GirlnAgarage

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Texas
Nice job Bull. I have a batch of mead in the cabinet aging as we speak. It came about sort of like your table, various ingredients coming from a little bit of this, a little bit of that. If the 1st and 2nd rack tastings are any indication, the matured product will be excellent.

Your table looks great!
 

BuckHenry

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Great work Bull,

That wood top looks great, but it does seem awfully nice to have a vice mounted on it and be beat on for several decades. If I had one that pretty I might cry every time it was scratched. It reminds me of Elroy's shiny ball peen hammers.
 

kfainf

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Great looking bench! Great job on the re-purpose! Thats how I do most of my shop builds as well.
 

DanD1

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Beautiful bench. Nice finish! Sure hope it lasts, it would sure be a shame to see it beat up:):) I built a woodworking bench that came out pretty nice and the wife is having a fit because I use it:headscrat:headscrat

And yeah, your price was just right.
 

WRX/Z28

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Is the top on a bench? I tell you, this varnish is the cat's meow in my eyes as far as aesthetics go. I can't comment on durability yet. The can does claim good resistance to abrasion.

It's a 2.5" thick top on the tool and dye workbench I bought. It's got some dirt and minor use debris in it. Not sure if I should sand it down, or just varnish over it, or clean it up somehow without sanding. I kinda like the used, slightly dirty look.

Here's some pics of the bench.

I might just start my own thread, not trying to hijack yours...
 

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Bull

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It's a 2.5" thick top on the tool and dye workbench I bought. It's got some dirt and minor use debris in it. Not sure if I should sand it down, or just varnish over it, or clean it up somehow without sanding. I kinda like the used, slightly dirty look.

Here's some pics of the bench.

I might just start my own thread, not trying to hijack yours...

Oh yeah, I remember your thread about that, and about thinking how awesome the bench and top were.

I wouldn't sand it. Try cleaning it with linseed oil soap or maybe even just linseed oil, then varnishing it.

Holy ****!!! That looks awesome !
I now regret having thrown out every single piece of flooring I've taken out during remodels.
Bull , do you have any other products you have used from the company that supplied the varnish ?

Craig

Yeah, and I darn sure wont be throwing out what I have left now!

From that same company, I am using their linseed oil paint for my house, small garage, and Geobarn. It is really expensive, but supposedly wont crack, chip or peel. I hate painting, and have no desire to do the sand/scrape/paint every five years on my home. So far, the side of the house I did three years ago still looks fine, with no failures developing.

I have also used their linseed oil soap.
 

WRX/Z28

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Oh yeah, I remember your thread about that, and about thinking how awesome the bench and top were.

I wouldn't sand it. Try cleaning it with linseed oil soap or maybe even just linseed oil, then varnishing it.



Yeah, and I darn sure wont be throwing out what I have left now!

From that same company, I am using their linseed oil paint for my house, small garage, and Geobarn. It is really expensive, but supposedly wont crack, chip or peel. I hate painting, and have no desire to do the sand/scrape/paint every five years on my home. So far, the side of the house I did three years ago still looks fine, with no failures developing.

I have also used their linseed oil soap.


Yeah, I'm loving the bench. Cost me a bit more than yours :lol_hitti
But I think I did ok anyway.

Can you varnish over linseed oil?
 
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Bull

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Yeah, I'm loving the bench. Cost me a bit more than yours :lol_hitti
But I think I did ok anyway.

Can you varnish over linseed oil?

Well, it doesn't sound like such a good idea, actually. Scratch that rec. The linseed oil soap might work. Heck, all I did on these old floor boards was the wash them with warm water, a nylon bristle brush, and Murphy's oil soap. That should work for you as well, and it would be cheap.
 

WRX/Z28

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I was gonna try that first. As much as I like the look of your varnished bench, I think at this stage, i'd just be varnishing the dirt to the bench... lol
 

tcianci

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Cool looking bench Dave! Everyone mentions how tough the bench will be but the greatest part about it is how GENTLE it will be on whatever you repair on it. Dropped castings won't get their gasket surfaces dinged like a metal bench and machined surfaces won't get scratched. It will develop a patina over time that will make it more inviting every time you work on it.
 

JC23

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Seeing that bench top makes me want to go bowling! And I **** at that.

Nice job and great idea!
 

WRX/Z28

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Cool looking bench Dave! Everyone mentions how tough the bench will be but the greatest part about it is how GENTLE it will be on whatever you repair on it. Dropped castings won't get their gasket surfaces dinged like a metal bench and machined surfaces won't get scratched. It will develop a patina over time that will make it more inviting every time you work on it.

Especially a nice set of alumium heads, or any intake manifold.

Wood>metal every time unless your talking a welding table... :thumbup:
 

NUTTSGT

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The bench top loooks great Bull. It makes me want to go find some old flooring and put a new top on my workbenches.



On a side note, what what you do with those rags soaked with Linseed oil. Let them air dry out in the driveway or something similar. I've seen them spontaneously ignite.
 
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