If you are building new, then you have some options. Personally, I think Bend-Pak's reinforcement recommendations are overkill for most people. (The reinforcement in my new garage was close because I was a little sketchy about the quality of the fill underneath.)
You can deviate from the #6 rebar as long as you keep the Steel Area ratio constant. You can go with #4 bar (and save a ton of money) and just space it closer so that the cross sectional ratio of steel to concrete remains constant.
^ ie: As the slab thickens, more steel is needed. You also technically need a little more steel when you jump up from 3000 psi concrete to 4000 psi concrete, but I think Bend-Pak's numbers and factors of safety account for people doing this...
Murphy's Law dictates that you will hit rebar in every single hole you drill! Even if you are spaced far apart, you'll hit one, for sure. Just get a proper rebar cutting bit (It will cost you $75.) and your life will be a breeze. You drill with the regular bit and then swap to the cutter when you hit the rebar and then end up with clean holes.
This is not enough steel to get you anything structurally. You would still need control joints every 10 feet and I think this is what Bend-Pak is trying to avoid now, with these specs. They (and all manufacturers) consider control joints "cracks" and can't be near the legs.
The other unfortunate thing about cracks and control joints is that when people forget them, the uncontrolled cracks form right in the middle of the room. (Right where the lift goes.) When people do remember them, they put them... right in the middle of the room - where the lift goes and where it clashes.
So, in order to do control joints properly and still accommodate a lift, we need to put in extra cuts, section the slab in thirds, and get enough rebar in there that we can push the distances past the standard 10'-12' common standard (So there isn't a cut between the posts.) Bend-Pak's spec eliminates the need for these cuts and the need to worry about any of this.
OK, thank you very much for the detailed explanation. I think I'm beginning to understand what the goal is, but I have no experience with concrete. I'm not sure I understand the steel area ratio. #6 rebar is 1.5x the thickness of #4, so does that mean I need 1.5x as much #4? I'm thinking it would be more because it's probably calculated by cross sectional area of the rebar.
Edit- I went back to your previous post where you said #4 rebar every 5.25" is equivalent to #6 every 12". Thank you for the information!
I hope I'm not hijacking this thread, but it all seems like information relevant to the OP's situation as well.
If I'm understanding correctly, the goal is to have no cracks (or saw cuts) between the lift posts which would compromise the rigidity of the slab and the lift structure. I was reluctant to specify thicker footings under the lift area as I was believing that the difference in concrete thickness would cause cracking around the thickened areas during curing. I guess that is a true statement, but the additional thicker rebar would prevent the cracking?
I was thinking that I would get the shop built, position the lift posts in place, and drive my biggest pickup between the posts and then decide where the final lift placement would be. I guess I need to figure out exactly where I want the lift to go and plan my excavation and rebar accordingly.
I'm putting in a MX-10AC lift. Its an older 10K pound model and measures 11' wide. If I understand the Bendpack slab requirements correctly, I need to dig a 4' by 13' by 12" deep area where the lift will be installed. The grid of #6 rebar will be at a depth of approximately 11", so they will be far too deep to hit while drilling. The rest of my slab could be 4.5 inches, but i would need to place #4x 18" minimum length rebar ever 18" around the perimeter as anchorage dowels. The concrete would need to be 4000psi.
Would it then be appropriate to specify the saw cuts to be made around the thicker 4x13' area and then every 10'? Or are you saying that I don't need to be concerned about cracking around or within that lift section because of the extra rebar? I'm guessing that I don't want cuts between the posts or within that 4x13 area.
How much rebar, and what size would you recommend under the rest of the slab? total size is 2000 square feet. i will also be installing a 4 post lift in another area, but i believe my original spec of 4.5" 3000 psi was just fine for a 12K pound 4 post lift.