so it sounds like i've been lucky to not have had this happen before.
and now i can get the "right tool for the job"
thanks for the help
Either tool will do what you were trying to accomplish, neither tool is actually incorrect for the task. Please do not take this as wrong, but it does not sound like you knew how to use the tool. I suspect you were not using a die of the same thread size as the bolt you were chasing.
I do not have any re-threading dies, and I am sure many others do not as well. If you know what you are doing, really you can get along just fine without re threading dies.
The reason I posted this is that it does rub me the wrong way for guys to be left with the impression that what you described is a routine occurrence, or more like than not event when using a conventional tap/die set as opposed to a re thread set, which put blunt, is simply not true. If you select and use the right size tap or die for the job what you described would not happen. I suspect you used a fine thread die to chase a coarse threaded bolt, which would look just as you described if you did that. Good luck, I hope I did not offend, that was not my intention.