To avoid these ads, REGISTER NOW!

Chassis jig question

To avoid these ads, REGISTER NOW!

mustange70

Well-known member
Joined
Jul 6, 2015
Messages
121
Not much to know, pretty simple setup, frame made from c-channel or HSS cut in the middle on the top flange, the clamping system is a nice rail setup. But You can duplicate (minus that rail system) that pretty easy. Find 2 10' lengths of I-beam, toss in cross beams where they are needed, toss this on a lift, or a pair of taller engine stands and you are set.

Not a fan of the unistrut though, that stuff isn't all that strong.
 

astroracer

Well-known member
Joined
Jun 22, 2005
Messages
3,001
Location
Mid_Michigan
8" H beams. Shop built tables. I built two so they can be set up at any length. The H beams slide on the upper tubes to set spacing.
74jn04jig_table1-vi.jpg

74jn04jig_table2-vi.jpg


I built a laminated top that clamps to the tables. The top has shallow saw kerfs down the middle and towards one end. The kerfs are exactly 90 degs to one another and are used to establish chassis and axle centerlines.
7419jn05jigtable2-vi.jpg


Building the frame for my Astro Project.
MVC003F-vi.jpg

Lots of room on the top for setting angle blocks.
MVC006F-vi.jpg


With both tables set and leveled together the whole frame is resting on the jigs.
MVC009F-vi.jpg


When not using the tables for frame fab I use them as layout and assembly boards. Right now the entire wiring harness for the van is spread out on them.
MVC001F-vi.jpg

Makes it easy to work in specific areas withouit having to move anything...
Mark
 

Jamie V

Well-known member
Joined
Jun 10, 2012
Messages
1,059
Location
Atco, NJ
Here is my old one. I put scaffold wheels on the four corners to be able to adjust it no matter where I move it.

f1c89b6887afe43b249275e58a25eb5d.jpg
 
To avoid these ads, REGISTER NOW!

hsvtoolfool

Well-known member
Joined
Jul 29, 2015
Messages
185
Location
Rocket City USA
The OP's question was specific to the Dr Jig design, so I'll try to bring
this thread back on topic.

Like you, I've been looking at the Dr Jig design for a while. I really
like the clever double rail clamping system. Very simple and flexible.
It eliminates the need to use expensive C-clamps (which can slip)
or welding to the jig (which can warp it).

Unfortunately, the basic Dr Jig package is a bit too expensive for me.
But I think it can be DIY'd a lot cheaper. First, the doubled cross-rails
are unneeded. Second, I don't need the leveling legs, wheels, fancy
red paint, and stick-on logos. Third, the Dr Jig folks went to a lot of
trouble building those doubled rail supports so the bottom side of
each rail is unobstructed down the entire length. You can clamp
anywhere along the rails with their design. Clever and rather nice,
but I suspect I can get along fine and avoid clamping in those 3
little sections. Fourth, I suspect the 5 ft width is a smidge too wide
for the unibody cars I want to restore. The footprint should be well
inside the outer rockers so that the long side rails do not interfere
with body work.

So I plan to create my own chassis jig using doubled rails. But I'll
narrow it for early Mustangs and simplify it a bunch. Doubled long
rails using 2x4 tube. Three cross-rails using 3x4 tube. Ditch the
complex u-shaped brackets holding the long rails apart. Instead,
weld the long rails together on a piece of 1/4" plate. Weld legs
on the underside of the 1/4" plate. Done.
 

Mario428

Well-known member
Joined
Dec 4, 2009
Messages
156
Location
PEI, Canada
chassdec29frontsmall.jpg


This is all I used, clamp or weld the chassis to it and measure it to death.
147MPH so far and as easy to drive as my daily driver
 

zekeymonkey

Well-known member
Joined
Mar 22, 2012
Messages
69
Location
OH
I really like the double rail design. As I have a 67 and a 68 firebird to restore, I purchased plans from http://www.firstgenjigs.com/ with the intent of building their jig. I've been thinking that I would like the jig to be stiffer and more substantial. I may use the double rail idea and design my own.
 
Last edited:
To avoid these ads, REGISTER NOW!
Top Bottom