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Above 1200 Sq/FT Cleaning Up My Shop

Wokspaces above 1200 squarefeet.
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oldironfarmer

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Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
House 1.JPG
We bought a lot on a steep hillside in January 2021.

You can see there is a view.

House 2.jpg

I set up the transit at the entrance and shot a level line clearing brush as I went. You can see flags on the left. The goal was to get the front of the house parallel with the ground.

House 3.jpg

A little chainsaw work and we started getting a feel for the land. Once we figured out where the footprint of the house might be we started cutting trees.

House 4.jpg

Some of the corners are set based off a cardboard model. She couldn't grasp drawings very well so we went with a cereal box model.

House 5.jpg
 
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oldironfarmer

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Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
Kept cutting brush and trees.

House 11.jpg

Burn every few days.

House 12.jpg

Miss Vicky wanted to know why I was never home.

House 13.jpg

House 14.jpg

Surveyors finally came. the SE corner of the lot is a quarter section corner. This original stone was placed around 1890. Look closely and you can see the 1/4 chiseled in the side. There is a + on top marking the actual corner.

House 15.jpg
 
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oldironfarmer

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Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
Happy New Year to you and your extended family Andy.

No doubt you will make it a great one for all those who’s lives you touch daily, behind the scenes.

Remember to get some real Andy time in as well.

2024 Grizz!

It's looking good!

Back when first surveyors checked their 1/4 stone placements.

Ha ha! Nice B&W! But she's a '31. That stone had already been there 40 years or so. My how time flies!

Tedious! No way, this is going to be fantastic! Very much looking forward to it, Andy.

Thanks for the encouragement. And the help keeping this thread alive.

Happy New Year, Andy! Love seeing the updates that have been keeping you busy.

2024, let it roar!!
 
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oldironfarmer

Well-known member
Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
Finally determined the house location, staked the corners, and started removing trees which would eventually be inside the house footprint.

House 16.jpg

Made a little firewood

House 17.jpg

Burned more brush

House 18.jpg

And waited. Ready for foundation excavation by late March, 2021. Two guys I've know for 30 years and worked with couldn't help me. The first came out and looked, we sat down, worked up a price and I released him to go. He has ten foot stemwall forms. Perfect. He quit answering my calls. His dad had died of COVID, he disappeared. Second guy came out, has the forms, never got back to me. Wouldn't answer calls. Months later said his phone had failed to receive calls, cost him a lot of business. Next guy I didn't know. Really nice, we agreed to start. He didn't show. Didn't answer. Finally his wife answered, he was in the hospital with COVID. Dang!

In desperation I called an oilfield contractor who would only do excavation, but he has a big track hoe. This took until August to patiently wait on my friends and the new guy.

So I laid out the lines to be cut.

House 19.jpg

Here's a little video of the excavation markings


We got rock!
 
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oldironfarmer

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Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
Split a little firewood while waiting on the track hoe.

House 21.jpg

He showed up two weeks after we talked. Just like he said he would.


Is this what they mean by ground breaking. It was a long day, but not his first job.

House 23.jpg

Parked for the night.

I got a good surprise, at the bottom of the basement he hit blue shale. Excellent for the foundation!

House 24.jpg

House 25.jpg

This was August 25, 2021.
 
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oldironfarmer

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Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
He finally made a hole for himself.

House 26.jpg

I enjoyed the view crossing the creek on the way to the new house.

House 27.jpg

I sat down at lunch to rest and listen to some music. I like trees.

House 28.jpg

Wayne is the son of an old friend. They are bricklayers. Good ones. My friend is passed away now, and I've gotten acquainted with his son. He agreed to come look and eventually do the block foundation walls. He is a mountain man, known as Skunk, and a blacksmith, bow maker, and makes traditional cigar box guitars.


House 29.jpg

Trimmed up the excavation floor and tried it out.

House 30.jpg
 
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oldironfarmer

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Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
The rock was actually pretty tough.


He pulled out some big ones he couldn't break or lift. I estimate the middle one should weigh over 12 tons.

House 31.jpg

Down the hill nearby is the Frog Rock, a good sized surface rock.

House 32.jpg

They came out of this area.

House 33.jpg

Did another layout and shot elevations to determine the excavation was adequate.

House 34.jpg

Next step was to put in drain pipe and cover it with washed rock.

House 35.jpg

It is hard to keep a basement dry in Oklahoma. Lots of rock and clay which makes for water passages. My solution was to encase the foundation in washed rock with a drain underneath. Water coming out of the walls, across the surface, or from under the slab can escape without having to find the inside of the house.
 
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drivesitfar

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Oct 23, 2013
Messages
36,033
Location
Pacific Northwest
Here’s to another great year above dirt and nice to see you posting again and I’m all for learning the good and great and of course those learning posts you have time to give us.
 
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oldironfarmer

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Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
Covered up the drain pipe. Used all washed rock so fines won't plug the tiny holes in the drains. Also, washed rock is pretty much self compacting. It rolls in nicely and doesn't settle over time.

House 36.jpg

House 37.jpg

In the back right corner the rock wasn't excavated deeply enough to clear the foundation. The hoe operator and I actually did pretty good, over excavated a few places, but here needed a little hand jackhammer work.

House 38.jpg

House 39.jpg

The Bobcat is indispensable for this work.

We also got the excavation a little deeper than necessary. After it was all leveled I had to add about 8" more gravel to wind up with the finished slab level high enough to get the first floor above grade for a step at the front porch with a ten foot floor to floor rise.

Then the first lumber purchase on September 12 for footing formwork. Almost three weeks excavating, hand excavating, measuring, remeasuring, and placing drains and gravel.

House 40.jpg
 
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oldironfarmer

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Jun 25, 2016
Messages
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Location
Terlton, Oklahoma
Graded and rolled.

House 42.jpg

Fourteen 14 ft 2x12's for the footing formwork. I packed the first one down and she said I can do that.

House 41.jpg

So nice to have someone who doesn't just watch!

Another layout.

House 43.jpg

Then form up the footings to the correct elevation. Stemwall will go on the footing and slab will be poured up against the stemwall.

House 44.jpg

House 45.jpg

Carried the lumber down on the 12th and this is 10:30 on the 13th. We made great progress. The lady and I.
 
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oldironfarmer

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Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
On the downhill side it was time to excavate rock for a sleeve for the sewer drain. Because, you, know, it runs down hill.

House 46.jpg

House 47.jpg

That's the perforated drain in the background. It just drains to grade, the sewer will go to an aerobic septic.

House 48.jpg

Backfilled over the sewer sleeve and brought the gravel up to finished gravel elevation.

House 49.jpg

Finished the formwork and built a bridge for the Bobcat to get in.

House 50.jpg

Almost ready for rebar on September 15.
 
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oldironfarmer

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Jun 25, 2016
Messages
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Location
Terlton, Oklahoma
I used my trailer ramps for a bridge. They held up pretty good.

House 51.jpg

Protected the perforated drain with gravel.

House 52.jpg

And backfilled it.

House 53.jpg


Migratory birds were circling as I drove to work.

House 54.jpg

Put down visqueen and put rebar in. Welded the rebar to itself to hold it in place. the rebar will stick up out of the footing to be bent over into the slab and tie to the slab rebar grid. That helps tie everything together.

House 55.jpg

Welding was convenient. Visqueen was put down because the footing goes on washed rock and I was afraid we'd lose a lot of liquids. Rebar was done on the 20th and we scheduled concrete on the 22nd.
 
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oldironfarmer

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Jun 25, 2016
Messages
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Location
Terlton, Oklahoma
Pouring concrete makes my stomach hurt.

I rounded up six volunteers, one brought his loader tractor in case the Bobcat failed.

We used a sheet metal chute to get concrete from the truck to the close part of the footing.

House 56.jpg

That's the bricklayer running the chute, a carpenter in the red shirt, and the engineer on a rake. You seldom see engineers with a tool.

House 57.jpg

Had to push the mud a little to get it to the footing.

House 58.jpg

That's the carpenter straightening out the engineer. The white tubes are to give water a drain path around the footing where the footing is poured up against the existing soil/rock.


House 59.jpg

I'm going back for another load. It all went very smoothly. I like being the dumbest guy on a crew.

By 3:00 cleanup was done.

House 60.jpg

Please let me know if I'm posting too much detail.
 

ybnormal

Well-known member
Joined
Jan 3, 2016
Messages
5,002
House 1.JPG
We bought a lot on a steep hillside in January 2021.

You can see there is a view.

House 2.jpg

I set up the transit at the entrance and shot a level line clearing brush as I went. You can see flags on the left. The goal was to get the front of the house parallel with the ground.

House 3.jpg

A little chainsaw work and we started getting a feel for the land. Once we figured out where the footprint of the house might be we started cutting trees.

House 4.jpg

Some of the corners are set based off a cardboard model. She couldn't grasp drawings very well so we went with a cereal box model.

House 5.jpg
 
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oldironfarmer

Well-known member
Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
:mad: I painted my model, and it was to scale.:willy_nil

Thanks for the compliment :unsure:
I am again amazed and feel tired just watching all the work you had put into this castle build Andy.

How soon we forget the aches and pains of a project.

Following with amazement again.
Nice to get kind words from a friend :)
Happy new year Andy.
Looking forward to the build.
Thanks, Aaron
Oh no you aren't posting too much detail, keep it up, I am enjoying the show. I do feel a little privileged to have gotten to see some of this in person.

JB
Thanks for stopping by JB. Many times...
 
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oldironfarmer

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Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
Covered the footing so I could drive in and not damage the concrete and finished filling the cavity inside the footing the day after it was poured.

House 61.jpg

Six days later the blocks arrived.

House 62.jpg

I had pulled the forms but had to get them out of the way.

House 63.jpg


House 64.jpg

The delivery guy was kind enough to truck the blocks down to the basement area.

House 65.jpg
 
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oldironfarmer

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Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
Wayne was at a rendezvous and promised to start laying block on October 5. In the meantime the Bobcat blew a cylinder hose on the right side. Getting the hose off is a chore.

House 66.jpg

Fortunately I was able to get it in the shop because we had some rain.

House 67.jpg

Rain, yeah. That means mud on the new footings.

House 68.jpg

Here's the corner that needed additional rock chipped away.

House 69.jpg

Shoveled, scraped, then washed and scrubbed. Got it clean.

House 70.jpg
 
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oldironfarmer

Well-known member
Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
Ready for block! I'm excited.

House 71.jpg

Block staged and mortar mixer running!

House 72.jpg

Big moment. we held a little ceremony.

House 73.jpg

Not really, I was in his way as he was lining up blocks. The first five courses are 12" block to help with the 9' of backfill which will be outside the block. Corners require extra thought.

Slinging mud

House 74.jpg

Pretty good showing for the first day.

House 75.jpg
 
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