OP
oldironfarmer
Well-known member
Little update on the Studebaker. The floor pans have 1" wide beads with round ends. Even though they will be covered I decided to try to duplicate them in the rusted portions. So I set about to make a die set to form them. First I split a short piece of I-beam to make two tee sections. Then machined the tees flat.
And sanded them smooth.
Then made a 1" wide round end bar, 1/4" thick, with a hole each end to weld to a tee. Picture below.
Then cut off a piece of 1"x2-1/2" bar 2" long and squared it in the mill. Laid out and drilled two holes to make bottom radii.
Turned it flat and hogged out the center.
Measured the sides of the existing beads at 40 degrees. So I stepped the milling cutter over 0.060" and raised it 0.050", over and over, to make a stair-step slope.
Ground a lead in ramp on one end.
Plan is to put a striking handle on the top die. Made a decent bead without a handle, but it needs a guide.
I think this will work. And I learned several things.
And sanded them smooth.
Then made a 1" wide round end bar, 1/4" thick, with a hole each end to weld to a tee. Picture below.
Then cut off a piece of 1"x2-1/2" bar 2" long and squared it in the mill. Laid out and drilled two holes to make bottom radii.
Turned it flat and hogged out the center.
Measured the sides of the existing beads at 40 degrees. So I stepped the milling cutter over 0.060" and raised it 0.050", over and over, to make a stair-step slope.
Ground a lead in ramp on one end.
Plan is to put a striking handle on the top die. Made a decent bead without a handle, but it needs a guide.
I think this will work. And I learned several things.


Of course, around here that would be a black snake or a water moccasin, have to see it move to know whether it needs attention.




I thought I could remember the dimensions. I couldn't.
So I cut it in half, soldered it together and it catches coins. I tried to take a picture but my phone refused. A culture thing I guess. It was just too bad.


